Polaris 2003 Sport Touring User Manual

2003 sport touring, Owner's manual supplement, Carburetor jetting clutching chart

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Owner's Manual Supplement

IMPORTANT This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.

2003 Sport Touring

Carburetor Jetting

Clutching Chart

Coolant Capacity (qts)

N/A

Chaincase Oil Capacity (oz.)

11

DryWeight (Est.)

504

Fuel Tank capacity (Gallons)

12

Gearcase Oil Capacity (oz.)

N/A

Height (in.)

49

Length (in.)

120

Oil Capacity (Quarts)

3

Ski Center Distance (in.)

41.0

Compressed Width (in.)

46.5

Body Style

Gen 2

Rider Capacity

2

Brake Type

Hydraulic

Drive Clutch Center Distance

12"

Clutch Type

P-85

Track Length (inches)

136

Track Width (inches)

15

Drive Chain Length

68

Reverse Transmission

Standard

Sprocket Ratio

18

40

:

Capacities and Dimensions

Engine Model Number

EC55PM015

Alternator Output (watts)

240w @ 4000 rpm

Bore x Stroke (mm)

73.0x65.0

Displacement (cc)

544 cc

Carburetor/Throttle Body

2

Engine and Cooling

Carburetor Model

VM34SS

Cooling

Air

Cylinders

2

Ignition Timing °BTDC @ RPM

27° @ 3000 15° @ 6500

Ignition Type

CDI

Mikuni

Main Jet

290

Pilot Jet

35

Jet Needle / Clip Position

6BGY33 / 3

Needle Jet

Q-2 (480)

Cutaway

3.0

Fuel Screw

N/A

Idle RPM +/-200

1600

Oil Injection

Polaris Blue

Spark Plug

NGK

BR9ES

Air Screw

1.5 Turns

Spark Plug Gap (mm / in.)

0.70/.028

Minimum Fuel Requirement

87Oct.NonOxy.or 89 Oct.Oxy.

Pilot Air Jet

N/A

Throttle Gap Under CA (mm)

6.15mm / .242"

Front Type

41 Inch Indy Xtra

IFS Shock Type

Nit Cell

Rear Type

Xtra-10, 136

Front Track Shock

Nit Cell

Rear Track Shock

Sel

Suspension

Tachometer

Accessory

Features

Electric Fuel Gauge

Accessory

Speedometer

Std 5 Inch Wht/Blk

Electric Start

Accessory

Low Oil Light

Standard

Parking Brake

Standard

Wear Strips

.75 acc

320

#4

310

#3

290

#3

280

#3

270

#3

260

#3

300

#4

290

#3

280

#3

260

#3

250

#3

240

#3

280

#4

270

#3

260

#3

250

#3

Altitude

Meters

(Feet)

Ambient

Temperature

0-600

(0-2000)

600-1200

(2000-4000)

1200-1800

(4000-6000)

1800-2400

(6000-8000)

Below -30°F
Below -34°C

-30° to -10°F
-34° to -23°C

-10° to +10°F

-23° to -12°C

+10° to +30°F

-12° to -1°C

240

#3

220

#2

260

#3

250

#3

240

#3

230

#2

220

#2

210

#2

2400-3000

(8000-10000)

250

#3

240

#3

220

#2

210

#2

200

#2

190

#2

3000-3700

(10000-12000)

230

#3

220

#2

210

#2

190

#2

180

#2

170

#2

+30° to +50°F

-1 to +10°C

Above +50°F
Above +10°C

10-62

Bushed

Dark Blue/

White

Silver/

Blue

36°

#2

10-60

Bushed

Dark Blue/

White

Silver/

Blue

36°

#2

10-58

Bushed

Dark Blue/

White

Silver/

Blue

36°

#2

10-56

Bushed

Dark Blue/

White

Silver/

Blue

36°

#2

Altitude

Meters

(Feet)

Shift

Weight

Clutch Spring Clutch Spring

Driven

Helix

Drive Clutch

Driven Clutch

18:40

68 Pitch

18:40

68 Pitch

17:41

68 Pitch

17:41

68 Pitch

Chaincase

Gearing/Pitch

0-900

(0-3000)

900-1800

(3000-6000)

1800-2700

(6000-9000)

2700-3700

(9000-12000)

9917617

Rev. 02 2/02

PN

Printed in the U.S.A.

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