Polaris 2004 500 Edge User Manual
Owner's manual supplement, Carburetor jetting clutching chart, Capacities and dimensions
Owner's Manual Supplement
IMPORTANT This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.
2004 500 Edge
Carburetor Jetting
Clutching Chart
Coolant Capacity (qts)
5
Chaincase Oil Capacity (oz.)
12
DryWeight (Est.)
469
Fuel Tank capacity (Gallons)
11.8
Gearcase Oil Capacity (oz.)
n/a
Height (in.)
48
Length (in.)
113
Oil Capacity (Quarts)
3.25
Ski Center Distance (in.)
42.5
Compressed Width (in.)
48
Body Style
EDGE
Rider Capacity
1
Brake Type
Hydraulic
Drive Clutch Center Distance
11.5"
Clutch Type
P-85
Track Length (inches)
121
Track Width (inches)
15
Reverse Transmission
Accessory
Capacities and Dimensions
Drive Belt P/N
3211078
Engine Model Number
EC50PL214
Alternator Output (watts)
200 Watt
Bore x Stroke (mm)
72 X 60
Displacement (cc)
488 CC
Carburetor/Throttle Body
2
Engine and Cooling
Carburetor Model
TM38
Cooling
Liquid
Cylinders
2
Ignition Timing °BTDC @ RPM
26° @ 3000
Ignition Type
Analog
Mikuni
Main Jet
360
Pilot Jet
40
Jet Needle / Clip Position
9DFY1-54 / 2
Needle Jet
P-2 (825)
Cutaway
2.0
Fuel Screw
1.5 Turns
Idle RPM +/-200
1600
Oil Injection
Polaris Blue
Spark Plug
Champion RN3C
Air Screw
N/A
Spark Plug Gap (mm / in.)
0.70/.028
Minimum Fuel Requirement
87Oct.NonOxy.or 89 Oct.Oxy.
Pilot Air Jet
0.9
Throttle Gap Under CA (mm)
2.0 mm / .078"
Front Type
Edge
IFS Shock Type
Nitrex
Rear Type
Edge
Front Track Shock
Nit Cell
Rear Track Shock
Position Sen
Suspension
Tachometer
Accessory
Features
Electric Fuel Gauge
Accessory
Speedometer
Std 5 Inch Wht/Blk
Electric Start
Accessory
Low Oil Light
Standard
Parking Brake
Standard
Wear Strips
Coolers
390
#4
370
#3
360
#3
360
#2
340
#2
320
#2
370
#3
350
#3
340
#2
320
#2
310
#2
300
#2
350
#3
330
#3
320
#2
300
#2
Altitude
Meters
(Feet)
Ambient
Temperature
0-600
(0-2000)
600-1200
(2000-4000)
1200-1800
(4000-6000)
1800-2400
(6000-8000)
Below -30°F
Below -34°C
-30° to -10°F
-34° to -23°C
-10° to +10°F
-23° to -12°C
+10° to +30°F
-12° to -1°C
290
#2
270
#1
320
#3
310
#3
300
#2
280
#2
270
#1
250
#1
2400-3000
(8000-10000)
300
#3
290
#2
270
#2
260
#1
240
#1
230
#1
3000-3700
(10000-12000)
280
#2
270
#2
250
#1
240
#1
220
#1
210
#1
+30° to +50°F
-1 to +10°C
Above +50°F
Above +10°C
10M5
Gold
Black
36°
#2
10M Blue
Bushed
Gold
Black
36°
#2
10M
White
Bushed
Dark Blue/
White
Black
36°
#2
10M Red
Bushed
Dark Blue/
White
Black
36°
#2
Altitude
Meters
(Feet)
Shift
Weight
Clutch
Spring
Clutch Spring
Driven
Helix
Drive Clutch
Driven Clutch
21-40 HYVO
74P
21-40 HYVO
74P
21-40 HYVO
74P
21-40 HYVO
74P
Chaincase
Gearing/
Pitch
0-900
(0-3000)
900-1800
(3000-6000)
1800-2700
(6000-9000)
2700-3700
(9000-
12000)
9918252 Rev 01 12/02 Printed in USA
PN