Polaris 2010 600 IQ Racer - Manual

Engine Model Number S4003-6044-OP6J
Alternator Output 220W
Bore x Stroke (mm) 73.8X70
Displacement 599
Carburetor/Throttle Body 1 rack
Engine and Cooling
Carburetor Model TM40
Cooling Liquid
Cylinders 2
Ignition Timing °BTDC @ RPM 6 deg @2000 RPM
Ignition Type Digital
Mikuni
Idle RPM +/-200 1500
Oil Injection NA
Spark Plug Champion RN57YCC
Spark Plug Gap (mm / in.) .70/.027
Recommended Fuel Octane 92 Non-oxygenated
Coolant Capacity (qts./l) 5.3/5.0
Chaincase Oil Capacity (oz./ml) 11/325.3
Fuel Tank Capacity (gal./l) 4/15.1
Gearcase Oil Capacity (oz./ml) 0/0.0
Height (in./cm) 47/119
Length (in./cm) 115/292
Oil Capacity (qts./l) 0/0.0
Designed Width (in./cm) 43.1/109
Body Style IQ
Rider Capacity 1
Brake Type Hayes Phantom
Drive Clutch Center Distance (in./cm) 10.625/27
Clutch Type P-85
Reverse Transmission N/A
Capacities and Dimensions
Drive Belt P/N 3211114
Tachometer Standard
Features
Electric Fuel Gauge N/A
Speedometer Accessory
Electric Start N/A
Low Oil Light N/A
Parking Brake Standard
10-58
(1321588)
Almond/Red
(7041988)
LH 160/280 Team
(7043252)
(70/44/.46)(66/4
4/.46) LW NON
ER (5135438)
10-56
(1321684)
Almond/Red
(7041988)
LH 160/280 Team
(7043252)
(70/44/.46)(66/4
4/.46) LW NON
ER (5135438)
10-54
(1321685)
Almond/Red
(7041988)
LH 160/280 Team
(7043252)
(70/44/.46)(66/4
4/.46) LW NON
ER (5135438)
10 AL
(1321531)
Almond/Red
(7041988)
LH 160/280 Team
(7043252)
(70/44/.46)(66/4
4/.46) LW NON
ER (5135438)
Altitude
Meters
(Feet)
Drive
Clutch
Shift
Weight
Drive Clutch
Spring
Driven Clutch
Spring
Driven Helix
19:45
76P
19:45
76P
19:45
76P
Chaincase
Gearing/
Pitch
() () () ()
0-900
(0-3000)
900-1800
(3000-6000)
1800-2700
(6000-9000)
2700-3700
(9000-12000)
19:45
76P
Clutching Chart
600 IQ RACER 2010
Carburetor Jetting
520
#4
500
#3
490
#3
480
#2
460
#2
450
#2
490
#3
480
#3
460
#2
450
#2
430
#2
420
#1
460
#3
450
#3
430
#2
420
#2
Altitude
Meters
(Feet)
Ambient
Temperature
0-600
(0-2000)
600-1200
(2000-4000)
1200-1800
(4000-6000)
1800-2400
(6000-8000)
Below -25°F
Below -31°C
-30° to -10°F
-34° to -23°C
-15° to +5°F
-26° to -15°C
0° to +20°F
-18° to -7°C
400
#2
390
#1
430
#3
420
#2
400
#2
390
#2
370
#1
360
#1
2400-3000
(8000-10000)
400
#3
390
#2
370
#2
360
#1
340
#1
330
#1
3000-3700
(10000-12000)
370
#2
360
#2
340
#1
330
#1
310
#1
300
#0.5
+15° to +35°F
-9 to +2°C
+30° to +50°F
-1° to +10° C
430
#1
400
#1
370
#1
340
#0.5
310
#0.5
280
#0.5
+45° to +65°F
+7° to +18°C
Production setting for dial box is "G"
Pilot Jet 55
Jet Needle 9FH4-57
Needle Jet Q-0
Cutaway 1.5
Fuel Screw (from fully seated) 2.5
Air Screw (from fully seated) NA
Pilot Air Jet 0.7
Throttle Gap Under CA 2.0
Carburetor Settings
These settings are to be used in conjunction with the jetting chart below, which is based on
recommended fuel octane noted above.
*Note:
420
#0.5
380
#0.5
360
#0.5
330
#0.5
300
#0.5
270
#0.5
Above +60°F
Above +16°C
() () () ()
Owner's Manual Supplement
IMPORTANT: Keep this supplement with your owner's
manual at all times.
P/N 9922353
Rev 01 09/24/2009
©2009 Polaris Sales Inc.
Printed in U.S.A.