Sealey RE83/4 - Manual

SUPERSNAP
®
BODY REPAIR KIT
MODEL No:
RE83/4
Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.
1. SAFETY INSTRUCTIONS
2. CONTENT
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS.
USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE
DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
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WARNING! Ensure Health & Safety, local authority and general workshop practice regulations are adhered to when using this equipment.
3 Familiarise yourself with product application and limitations, as well as the specific potential hazards peculiar to the repair kit.
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WARNING! No part of this unit or any accessory relating to the repair kit is designed for lifting loads. It is intended only as a
pushing device and must be used as such, with care.
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WARNING! Disconnect the repair kit from the hydraulic pump before servicing or performing any maintenance on the unit.
3
Maintain repair kit in good order. Replace/repair with genuine parts only. Non-genuine parts may be dangerous and will invalidate the warranty.
3 Use qualified person to lubricate and maintain the hydraulic pump. DO NOT use brake fluid to top up hydraulic unit. Use Sealey hydraulic oil only.
3
Keep the repair kit clean for best and safest performance.
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WARNING! Ensure you know how much load you are pushing. Never exceed the maximum pushing capacity.
3
Use only with the supplied Sealey hydraulic pump and accessories. Wrong equipment may damage unit and invalidate your warranty.
3
The kit accessories may be used with other popular makes of kit.
3
Ensure there is positive engagement of repair kit accessories to the vehicle body before pushing.
3
Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.
3
If working on an ‘off centre’ load, pump with care. If you feel undue resistance, stop and re-adjust the set-up.
p WARNING! Keep your hands, body and clothing away from the repair kit and accessories when in use. Take any necessary
precautions to protect your personal safety whilst using the repair kit.
3
Ensure the hydraulic hose is not bent or kinked but laid out correctly.
3
Keep non-essential persons away from the operating area. Be aware of the locations of other persons assisting you.
3
When releasing tension from the load be sure to undo the hydraulic valve VERY slowly.
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DO NOT operate the repair kit if any parts are damaged or missing as this may cause failure and/or personal injury.
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WARNING! DO NOT use repair kit as a lifting device of any type. DO NOT use for any purpose other than for which it is designed.
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DO NOT over extend the ram as the plunger may be forced out of the ram end.
7
DO NOT heat accessories as this may weaken them.
7
DO NOT modify accessories for use with this kit.
3
When not in use, place dust cap in end of hydraulic hose and store the kit, in the case, in a safe, dry, childproof location.
Only fully trained and qualified persons should use this equipment. These instructions are not a substitute for user receiving full
supervised training by a qualified person. It is important the user understands the applications, limitations and potential hazards of
the product.
RE83/4 4 ton capacity kit
ITEM PART NO. DESCRIPTION
1 604/1 METAL BOX
A2 604/A2 21” SUPERSNAP® TUBING
A3 604/A3 18” SUPERSNAP® TUBING
A4 604/A4 10” SUPERSNAP® TUBING
A5 604/A5 6-1/2” SUPERSNAP® TUBING
A6 604/A6 3-1/4” TUBE ADAPTOR
7 604/7 SERRATED SADDLE
8 604/8 MALE CONNECTOR
A9 604/A9 MALE ADAPTOR
A10 604/A10 FEMALE ADAPTOR
11 604/11 SPREADER RAM
12 604/12 2-3/4” RUBBER HEAD
13 604/13 FLAT BASE
14 604/14 SPREADER RAM TOE
15 604/15 SPREADER PLUNGER TOE
16 604/16 WEDGE HEAD
17 604/17 90O V-BASE
40 604/40 10 TON HYDRAULIC UNIT
41 604/41 RAM
42 604/42 HOSE
Original Language Version RE83/4 Issue: 4 - 26/03/10