Sealey 13HM User Manual

Viking’ bottle jacks, Instructions for, Fig. 1

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WARNING! Before lifting ensure that Section 1 safety instructions are strictly followed.

3.1. Before using the jack, purge the hydraulic circuit, in order to eliminate any air from

the system, as follows:

a) Fit jack handle over release valve (fig.1.1) and turn anti-clockwise to open valve.

b) Insert jack handle into the handle sleeve (2) and pump several times to ensure full internal lubrication

and to bleed air from the system.

c) When complete place the handle back over the release valve (1) and turn clockwise to close.

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WARNING! Ensure that you prepare vehicle and use jack according to Section 1 SAFETY INSTRUCTIONS.

Check that the supporting ground upon which the jack will stand is level and solid and not tarmacadam.

3.2. Position the jack saddle (4) under the vehicle manufacturer’s recommended lifting point, ensuring that the saddle

is correctly centred beneath the load. Ensure that the jack is positioned to avoid having to operate it from under

the vehicle, and that the handle is free to move up and down.

3.3. Pump the handle up and down using full stroke range so that the saddle quickly reaches the working height.

3.4. Should the jack become overloaded, a safety excess pressure valve will open and stop the vehicle from lifting.

INSTRUCTIONS FOR

‘VIKING’ BOTTLE JACKS

IMPORTANT: READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS AND CAUTIONS.

USE THIS JACK CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE

AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. RETAIN THESE INSTRUCTIONS FOR FUTURE USE.

Thank you for purchasing a Viking jack. Manufactured to a high standard this product will, if used according to these instructions

and properly maintained, give you years of trouble free performance.

13HM.V2 to 54HM - 1 - 301002

2. INTRODUCTION & SPECIFICATIONS

1. SAFETY INSTRUCTIONS

Models: 13HM.V2, 14HM.V2, 15HM.V2, 16HM.V2, 17HM.V2,

18HM.V2, 20HM.V2, 22HM.V2, 25HM.V2, 42HM.V2, 46HM.V2, 54HM.

Model:

13HM.V2 14HM.V2 15HM.V2 16HM.V2 17HM.V2 18HM.V2 20HM.V2 22HM.V2 25HM.V2 42HM.V2 46HM.V2

54HM

Capacity - tons . . . . . . . . . . .1.5 . . . . . . . .2 . . . . . . . .3 . . . . . .3.5 . . . . . . . .5 . . . . . . . .8 . . . . . . .10 . . . . . . .12 . . . . . . .15 . . . . . . .20 . . . . . . .30 . . . . . . .35

A Minimum height - mm . . .160 . . . . . .160 . . . . . .170 . . . . . .211 . . . . . .212 . . . . . .220 . . . . . .234 . . . . . .228 . . . . . .230 . . . . . .237 . . . . . .237 . . . . . .237

B Hydraulic lift - mm . . . . . . .98 . . . . . . .98 . . . . . .105 . . . . . .145 . . . . . .150 . . . . . .150 . . . . . .150 . . . . . .150 . . . . . .150 . . . . . .150 . . . . . .150 . . . . . .150

C Screw extension - mm . . . .57 . . . . . . .57 . . . . . . .98 . . . . . . .70 . . . . . . .75 . . . . . . .75 . . . . . . .61 . . . . . . .75 . . . . . . .75 . . . . . . .75 . . . . . . .78 . . . . . . .78

D Maximum height - mm . . .315 . . . . . .315 . . . . . .373 . . . . . .426 . . . . . .437 . . . . . .445 . . . . . .445 . . . . . .453 . . . . . .455 . . . . . .462 . . . . . .465 . . . . . .465

Oil capacity - cm

3

. . . . . . . . . .70 . . . . . . .70 . . . . . . .85 . . . . . .110 . . . . . .160 . . . . . .225 . . . . . .275 . . . . . .340 . . . . . .410 . . . . . .525 . . . . . .800 . . . . . .800

Your HM model bottle jack is manufactured to the highest standard. The one piece steel base, reservoir and pump cylinder has been designed

to give added strength. Your jack has a fully serviceable ram piston with an extension screw and has been supplied with a 3-piece zinc coated

handle. To assist you when reading the following specifications please cross refer letters to fig. 1.

3. OPERATING INSTRUCTIONS

fig. 1

1. Release valve

2. Handle Sleeve

3. Ram

4. Saddle

5. Overload Valve

(Do Not Adjust)

3

Regularly inspect and lubricate the jack, ensuring that it is in good working order and condition. DO NOT use the jack if damaged or a fault

is suspected. Check Section 5 Troubleshooting. If necessary, immediately repair or replace damaged parts.

3

Use recommended parts only, the use of unauthorised parts may be dangerous and will invalidate your warranty.

3

Ensure that the jacking area is clean and tidy, free from unrelated materials and has adequate lighting.

3

Use the jack on level and solid ground, preferably concrete. Avoid tarmacadam since the jack may sink in.

3

Park the vehicle and apply hand brake (if automatic, place in “Park” mode). Switch off the engine, and place chocks under the wheels.

3

Ensure a minimum distance of 0.5m between vehicle and static objects such as doors, walls, etc. to allow for tilting during jacking.

3

Ensure that all persons are out of the vehicle before jacking. DO NOT enter vehicle whilst it is supported on the jack or axle stands.

3

Check vehicle weight and recommended lifting points by referring to the vehicle manual. Ensure that the lifting point is not corroded.

3

Check that jack saddle is centred and stable on lifting point (off-centre loads can slip). Position jack to avoid operating it from under vehicle.

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DANGER! Use the jack for lifting only, NOT for supporting the lifted load. ALWAYS USE ADEQUATELY RATED AXLE STANDS.

3

Keep hands etc. clear of moving parts during the raising and lowering of the vehicle.

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DANGER! Roadside wheel changing is hazardous. Be extra vigilant, you may not be able to avoid jacking on tarmacadam. Get everyone

out of vehicle. NEVER go under the vehicle. Traffic may cause vehicle to rock. Use hazard warning lights. If in doubt call professional help.

3

When changing a wheel, slightly loosen wheel nuts/screws prior to jacking vehicle. Refit wheel nuts/screws and part tighten before lowering vehicle.

3

Use a qualified person to lubricate and maintain the jack. Confirm that only recommended hydraulic jack oil is used during maintenance.

7 DO NOT exceed the rated capacity of the jack, and DO NOT operate the jack beyond its maximum pump stroke.

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WARNING! DO NOT allow the vehicle to move, or try to start the engine, during jacking. DO NOT start the engine when vehicle is jacked up.

7 DO NOT jack a vehicle if this may result in the spillage of fuel, battery acid, or other dangerous substances.

7 DO NOT place any part of your body under vehicle whilst supported by jack. Wait until adequately rated axle stands have been correctly positioned.

7 DO NOT use the jack to support extensions or cradles. DO NOT modify the jack in any way. DO NOT use the jack for any other purpose.

7 DO NOT top-up jack with brake fluid. Use hydraulic oil only, and DO NOT adjust the safety overload valve (fig. 1.5).

3

Ensure that there are no persons or obstructions beneath the vehicle before lowering.

3

Clean and securely stow the jack properly, with the ram in the down position, DO NOT leave it extended. Ensure stowage area is dry.

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WARNING! Remember, It is very dangerous to go under a vehicle supported by a jack even if additional supports are used.

DO NOT go under a vehicle without the support of adequately rated axle stands. NOTE: Seek advice before jacking caravans or trailers.

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IMPORTANT! Ensure that you can see the saddle and jacking point throughout the jacking operation in case there is any relative movement.

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