Fig.3 fig.4, Operating instructions – Sealey VS0041 User Manual
Page 2
4. OPERATING INSTRUCTIONS
WARNING! Ensure that you read, understand and apply safety instructions before use.
4.1.
Preparation.
4.1.1. Set vehicle heater control to ‘On’ and/or ‘Hot’.
4.1.2. Drain and flush the coolant system.
4.1.3. Inspect all coolant system components and repair/replace any unserviceable items.
4.1.4. Prepare a suitable coolant mix (refer to the vehicle manufacturer's service manual). Mix 10% more than the system's volume, to ensure
that the filler hose will always be submerged.
4.1.5. Connect the filler to the compressed air system, as described in Section 3.
4.2.
Suction Filling.
4.2.1. Raise the container of coolant level with the filling point. Insert the adaptor (using the appropriate rubber adaptor if required) to obtain a
tight fit into the filler neck of the radiator (or header tank, if fitted - see fig.3). Use the extension pipe if required (see fig.4). Support the
air line so that the filler is not pulled off-centre.
NOTE: On some vehicles fitted with an overflow tank, it may be necessary to clamp the overflow hose.
4.2.2. Place the filler hose into the container of coolant. Ensure that the filter on the end of the hose remains submerged throughout the filling
process.
4.2.3. Check that the coolant tap is in the closed (fully to the right or left) position.
NOTE: During the following procedure the radiator hoses will collapse under the vacuum being generated - this is normal.
4.2.4. Open the vacuum tap (middle position) and allow the air to evacuate until the gauge reads
-20 to -30inHg.
4.2.5. When the gauge is reading -20 to -30inHg and has stopped moving, close the vacuum tap, by pushing the lever fully to the left or right.
Continue to check the gauge reading over the next 3 minutes. If the gauge reading drops there is a system leak which will require locating
and rectifying before proceeding further.
4.2.6. Apply a downward force during filling. Open the coolant tap fully and coolant will flow into the cooling system. For best results raise the
coolant container above the level of the filler neck.
4.2.7. When the gauge reads 0inHg, turn the coolant tap to the off position and remove the filler from the filling point. If necessary top up the
coolant to the specified level and refit the pressure cap. The system is filled and free from air locks.
4.2.8. Start the vehicle's engine and run until normal operating temperature is attained. Switch off the engine and allow it to cool. Top-up coolant
if necessary.
4.2.9. It is advisable to now pressure test the system and to check the operation of the thermostat and cooling fan(s).
WARNING! Disconnect from the air supply before changing accessories, servicing or performing maintenance. Replace or repair damaged
parts.
NOTE: Use genuine parts only. Non genuine parts may be dangerous and will invalidate the warranty.
Air supply faults may cause loss of power or erratic action. Reduced compressor output, excessive drain on the air line, moisture or
restrictions in air pipes or the use of hose connections of improper size may reduce air supply.
5.1.
When not in use, disconnect the air supply from the filler.
5.2.
Clean the filler with a slightly dampened cloth and store it in a safe, dry, childproof location.
5. MAINTENANCE
Parts support is available for this product. To obtain a parts listing and/or diagram,
please log on to www.sealey.co.uk, email [email protected] or phone 01284 757500.
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without
prior notice.
IMPORTANT: No liability is accepted for incorrect use of this equipment.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
INFORMATION: For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address,
including postcode.
01284 757500
www.sealey.co.uk
01284 703534
Web
Sole UK Distributor, Sealey Group,
Kempson Way, Suffolk Business Park
,
Bury St. Edmunds, Suffolk,
IP32 7AR
VS0041.V2 Issue No: 2 - 28/03/12
Original Language Version
fig.3
fig.4