Operation and service information, 50 hours, 100 hours – E-Z-GO ST 480 User Manual

Page 35

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OPERATION AND SERVICE INFORMATION

3-27

Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings

STEERING ASSEMBLY

✓

Check for abnormal play, tightness of all hardware

TIE RODS/LINKAGES

✓

Check for excessive play, bent components or loose connections

REAR AXLE

✓

Check for leakage, add SAE 30 oil as required (Refer to page 3-34)

50 HOURS

(includes items listed in previous tables & the following)

ENGINE

▲

Change oil, DO NOT OVERFILL (Refer to page 3-30), see Note 1 and Note 2 on Pg. 3-40

✓

Check spark plug wires for cracks/loose connections

EXHAUST

✓

Inspect/clean spark arrester

FRONT AXLE

✓

Check for damage to axle and loose or missing hardware

FRONT SHOCK ABSORBERS

✓

Check for oil leakage and loose fasteners

FRONT SPRINGS

✓

Check for loose hardware, cracks at attachments

FRONT WHEEL ALIGNMENT

✓

Check for unusual tire wear, align if required

PARKING (PARK) BRAKE

✓

Check for binding cables

✓

Check for damage or wear

♦

Lubricate as required, use light oil. DO NOT LUBRICATE CABLES

REAR SHOCK ABSORBERS

✓

Check for oil leakage, loose mounting hardware

ENGINE ELECTRICAL SYSTEM

✓

Check coil/spark plug wires for cracks/loose connections

FUEL SYSTEM

✓

Check for leaks at tank, cap, system lines, filters, pump, carburetor

✓

Check system lines for cracks/deterioration

THROTTLE/GOVERNOR LINKAGE

✓

Check operation and governed speed

HARDWARE AND FASTENERS

✓

Check for loose or missing hardware and components

♦

Tighten or replace missing hardware

100 HOURS

(includes items listed in previous tables & the following)

BATTERY

♦

Clean battery & terminals

ENGINE

▲

Change oil filter (Refer to page 3-32), see Note 1 on Pg. 3-40

▲

Change air cleaner cartridge if damaged or dirty (Refer to page 3-33), see Note 3 on Pg. 3-40

DIRECTION SELECTOR

✓

Check for wear and smooth movement (lubricate shaft with light oil if required)

KING PINS

✓

Check for excessive play and tightness of retaining nuts

♦

Lubricate, use wheel bearing grease

STEERING ASSEMBLY

♦

Lubricate unit and idler arm, use wheel bearing grease

Fig. 22 Periodic Service Schedule

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