Assembly – HONDA FG100 User Manual

Page 33

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3. Install the right and left carry handlebars:

a. Insert the carry handlebars into the left and

right lower handlebars as shown.

b. Install a 1/4-20 x 6-inch bolt and lock nut. Do

not tighten the mounting bolt at this time.

c. Install the pipe plug.

d. Install the 1/4-20 x 1-1/2-inch bolt and lock nut.

e. Tighten the mounting bolts:

Torque: 5.5 ft-lb (7.5 N

m)

4. Install the upper handlebar onto the lower

handlebars using the two 5/16-18 x 1 1/2-inch
handlebar bolts, and the two handlebar knobs.

5. Install the handlebar grips on the upper

handlebar. Use a small amount of liquid dish
soap on the upper handlebar pipe to ease grip
installation.

RIGHT CARRY
HANDLEBAR

LOCK NUT

BOLT,

1/4-20 x 6 in

PIPE
PLUG

LEFT CARRY
HANDLEBAR

BOLT,

1/4-20 x 1-1/2 in

LOCK

NUT

HANDLEBAR BOLT,
5/16-18 x 1-1/2 in (2)

HANDLEBAR
KNOB (2)

UPPER
HANDLEBAR

HANDLEBAR
GRIP (2)

THROTTLE
CABLE

ENGINE
SWITCH
HARNESS

ASSEMBLY

FG100 TILLER

31

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