Harbor Freight Tools 98871 User Manual

Page 23

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Page 23

For technical questions, please call 1-800-444-3353.

SKU 98871

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coat of Slag Over Weld

Slag is a necessary part of a flux-

core wire weld. It shields the weld from
impurities. clean off the slag with the
chipping hammer and Wire Brush after
welding.

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PArtiAlly chiPPed AwAy to show weld

Burn-through

Base material melts away,
leaving a hole in the weld.

POSSIBLE cAUSES And SOLUtIOnS

Workpiece overheating:

1.

Reduce current and/or wire feed speed.

Welding speed too slow:

2.

Increase welding speed and ensure that
welding speed is kept steady.

Excessive material at weld:

3.

Reduce wire feed speed.

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Porosity

Small cavities or holes in the bead.

POSSIBLE cAUSES And SOLUtIOnS

dirty workpiece or welding wire:

1.

Clean workpiece down to bare metal.
Make certain that wire is clean and free
from oil, coatings, and other residues.

Inconsistent welding speed:

2.

Maintain steady weld speed.

Stickout too long:

3.

Reduce stickout.

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Excessive Spatter

Fine spatter is normal.

Spatter that is grainy and large is a problem.

POSSIBLE cAUSES And SOLUtIOnS

dirty workpiece or welding wire:

1.

Clean workpiece down to bare metal.
Make certain that wire is clean and free
from oil, coatings, and other residues.

Wire feeding too fast:

2.

Reduce wire feed speed.

Stickout too long:

3.

Reduce stickout.

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crooked/Wavy Bead

POSSIBLE cAUSES And SOLUtIOnS

Inaccurate welding:

1.

Use two hands or rest hand on steady
surface.

Inconsistent welding speed:

2.

Maintain steady weld speed.

Stickout too long:

3.

Reduce stickout.

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