Document Outline

• Credit Returns
• Warranty Returns
• Charts and Figures
• Safety
  • How to Use This Manual
    • Safety Symbols Used in this Manual
      • Conveying System Safety Tags
  • Warnings and Precautions
  • Responsibility
    • General Responsibility
    • Operator Responsibility
      • REMEMBER:
    • Maintenance Responsibility
    • Reporting a Safety Defect
• Functional Description
  • Models Covered in This Manual
  • General Description
    • Basic System Components
    • Basic System Types
      • Time-Fill Systems
      • Volume-Fill Systems
    • Conveying Distance
    • Equipment Cycle
  • Standard Features & Options
    • SRI Series Inventory Vacuum Receivers
      • Models: SRI01, SRI02, SRI04
    • Pumps
      • VTP Series Models: VTP5, VTP7.5, VTP10, VTP15, VTP20, VTP30
      • Options
    • Blowback Pumps
      • VTPB Series Models: VTPB5, VTPB7.5, VTPB10, VTPB15, VTPB25, VTPB30
      • Options
    • VTTV TurboVac Series Pumps
      • Models: VTTV-1.0, VTTV-2.0, VTTV-3.5, VTTV-8.5
      • Options
    • APC Centrifugal Pumps
      • Models: 3.5, 6.5 & 11 Hp
    • Rated performance is at standard atmosphere and sea level conditions. High elevation affects system performanceSRH/SRC Vacuum Receivers
      • Models: SRH01, SRC02, SRC04, SRC08, SRC16, SRC30, SRC60
      • Options
        • • • F
    • Vacuum Receivers
      • Models: TF301G, TF301U, TF301S, TF601G, TF601U, TF601S, TF302G, TF302U, TF302S, TF602G, TF602U, TF602S,
      • VF301G, VF301U, VF301S, VF601G, VF601U, VF601S, VF302G, VF302U, VF302S, VF602G, VF602U, VF602S
      • Options
    • Atmospheric Valves
      • Models: AV1.5, AV2, AV2.25, AV2.5, AV3
    • Sequence T-Valves
      • Models: SV1.5, SV2, SV2.25, SV2.5, SV3, SV4, SV4.5, SV5
    • Cartridge-Style Vortex Filter Chamber
      • Models: VFC225, VFC1000
      • Options
    • FC Series Bag-Style Filters
      • Models: FC15, FC30, FC55
      • Options
    • ACA Series Filter Chambers
      • Models: ACA51 Low Boy, ACA53 Low Boy, ACA91, ACA93, ACA131, ACA 133, ACA251, ACA253
    • AFC-S Series Filters
    • Take-Off Compartments and Pickup Tubes
      • Take-Off Compartment Models:
  • Safety Devices and Interlocks
• Installation
  • Uncrating the Equipment
  • Rigging and Placing Mechanical Components
    • Installing the Pump Package
      • Vacuum Pump Vent Piping Considerations
    • Installing the Control Panel
    • Installing Material/Vacuum Tubing
      • Multiple Line System Piping Considerations
      • Single Line Y-Tube System Considerations
      • Material Check Valves in Single Line Y-Tube Systems
    • Installing VFC or FC Filter Chambers
      • Installing the Filter Chamber Shroud
    • Installing ACA Series Filter Chambers
    • Installing Vacuum Receivers and Inventory/Vacuum Receivers
    • Installing the Safety Filter
  • Compressed Air Blowback Connection
  • Implosion Blowback Connection
    • • Orienting the Unit
      • Positioning and Spacing on the Demand Switch
    • Adjusting the Vacuum Receiver Counterbalance
      • TF and VF Models Only
    • Installing the Pickup Probe
    • Installing the Grinder Take-off Attachment
    • Installing and Adjusting the Take-off Compartment
    • Adjusting Fast Take-off (FCO) Compartments
      • FCO-1.5M
      • FCO-1.5MD
    • Installing the Powder Check Adapter (Box Style; EVTO; FEVTO only)
  • Compressed Air Connections
    • Making ACA Series Filter Chamber Compressed Air Connections
    • Making Pump Compressed Air Connections
    • Connecting Vacuum Receivers with Atmospheric Valve Compressed Air Lines
    • Connecting Vacuum Receivers with Sequence-T Valve Compressed Air Lines
    • Running Remote Proportioning Valve or Proportioning Vacuum Receiver Compressed Air Lines
  • Electrical Connections
    • Making ACA Series Filter Chamber Electrical Connections
    • Making Pump Power Drop Wiring Connections
    • Making Control Panel Power Drop Wiring Connections
    • Connecting the Control Panel to Vacuum Receivers
    • Installing Station Bypass Switches
    • Connecting the Control Panel to the Pump Package
  • Initial Start-up
    • Making Startup Checks
    • Adjusting Sight Glass Proximity Sensor Sensitivity
    • Adjusting Air Pulse Duration: All Models
    • ACA Series Filter Chamber Pre-Operation Checklist
    • Adjusting Time Between Air Pulses on ACA Filters
      • Models 91/93, 151/153, and 251/253
    • Adjusting the Number of Air Pulses
      • Model 51/53 Low Boy
    • Starting ACA Series Filter Chamber Units
    • Adjusting Proximity Sensor Sensitivity
      • Models Equipped with Volume-Fill Switch Only
• Operation
  • Start-up
    • Starting ACA Series Filter Chamber Units
  • Operation Procedures
    • Vacuum Switch (VS) Operation
    • High Vacuum Relief Regulator Operation
  • Shut-down
• Maintenance
  • Preventative Maintenance Schedule
  • Preventative Maintenance
    • Maintaining Pump Packages
    • *APD style vacuum blowers require a synthetic blend of lubricant for proper operation. Using other types of lubricant may void all warranties.
    • Maintaining Filter Chambers
      • VFC Filter Chambers
    • Inspecting ACA Series Filter Chamber Filter Bags
    • Maintaining VTPB Series Vacuum Power Unit Non-Reversing Valves
      • Maintaining Upper Valves -5 to 15 HP (3.73-11.19 kW) VTPB Units
        • Removing Upper Valves
        • Disassembling Upper Valves
        • Servicing and Reassembling Upper Valves
        • Reinstalling Upper Valves
      • Maintaining Lower Valves - 5 to 15 HP (3.73-11.19 kW) VTPB Units
        • Removing Lower Valves
        • Disassembling Lower Valves
        • Servicing and Reassembling Lower Valves
        • Reinstalling Lower Valves
      • Maintaining Upper Valves- 25 and 30 HP (18.65-22.38 kW) VTPB Units
        • Removing Upper Valves
        • Disassembling Upper Valves
        • Servicing and Reassembling Upper Valves
        • Reinstalling Upper Valves
      • Maintaining Lower Valves-25 and 30 HP (18.65-22.38 kW) VTPB Units
        • Removing Lower Valves
        • Disassembling Lower Valves
    • Servicing and Reassembling Lower Valves
      • Reinstalling Lower Valves
    • Maintaining Vacuum Receivers and Filter/ Receiver Combinations
  • Cleaning the Collection Bin (All Models Except VFC 225 and VFC 1000)
  • Cleaning the Filter Shroud (VFC 225 and VFC 1000 Only)
  • Corrective Maintenance
    • Dealing with Shortened ACA Series Filter Bag Life
      • Chemical Attack
      • Moisture
      • Abrasion
      • High Temperature
• Troubleshooting
  • Introduction
• Appendix
  • Warranty
    • Warranty Specifications
    • Warranty Restrictions
    • Warranty Liabilities
    • Customer Responsibilities
  • Technical Specifications
  • Drawings and Diagrams
  • Spare Parts List
    • • (SRC02-16 shown, Pre-May 2003)
      • SRC30 (Left) & SRC60 (Right) shown, Post-May 2003)
  • Figure 67: AFC-S Filter Spare Parts List
  • Identification (Serial Number) Tag
  • Technical Assistance
    • Parts Department
    • Service Department
    • Sales Department
    • Contract Department