Document Outline

• VR-CM50 CONSOLE SYSTEM
• INSTALLATION GUIDE
• Second Printing February 1996 Supersedes 004-3039-274 May 1995
• VR-CM50 CONSOLE SYSTEM
• INSTALLATION GUIDE
• sect1.pdf
  • SECTION 1 PRE-INSTALLATION INFORMATION
    • 1.1 RECEIVING INFORMATION
    • 1.1.1 VISIBLE LOSS OR DAMAGE
    • 1.1.2 CONCEALED LOSS OR DAMAGE
    • 1.1.3 PACKING LIST
    • 1.1.4 UNPACKING THE SHIPMENT
    • Table 1-1 SAMPLE PACKING LIST
      • 1.1.5 TOOLS REQUIRED
    • Figure 1-1 HARDWARE INCLUDED FOR INSTALLATION AND ASSEMBLY
• sect2.pdf
  • SECTION 2 CENTRAL PROCESSOR PACKAGE INSTALLATION
    • 2.1 LOCATION OF THE CENTRAL PROCESSOR PACKAGE (CPP)
    • 1. Avoid locations which are subject to high ambient temperatures, excessive moisture, flooding, ...
    • 2. The cabinet must be placed in an indoor location having a floor area large enough to allow acc...
    • 3. A single, 120 VAC, 15/20 amp dedicated branch circuit is required for CPPs of 60 card capacity...
    • 4. An earth ground bond must be provided. A continuous copper cold water pipe or driven copper gr...
    • 5. The cable run to any console location may not exceed 4000 feet, using E.F. Johnson-provided ca...
    • 6. In placement of the cabinet, the front door of the enclosure must be readily accessible for se...
    • 7. A connection to an outside telephone line is required for diagnostic modem access. If a dedica...
    • 8. Mounting space will be required for the system diagnostic printer (TDM-OP205). If the CPP is h...
      • 2.2 ASSEMBLY OF THE CENTRAL PROCESSOR PACKAGE (CPP) CABINETRY
    • Table 2-1 CPU CABINET HARDWARE
    • Figure 2-1 REAR VIEW - JOINING TWO CPU CABINETS
      • 2.3 CONNECTION OF THE CENTRAL PROCESSOR PACKAGE CABLES
      • 2.3.1 CABLE ROUTING
    • Figure 2-2 CPU CABINET CABLE CONNECTIONS
      • 2.4 MOUNTING OF SURGE ARRESTOR BOXES AND GROUND BRACKET
      • 2.4.1 PLACEMENT OF SURGE ARRESTOR BOXES
      • 2.4.2 WALL OR PANEL BOARD INSTALLATION
    • Figure 2-3 MOUNTING SURGE ARRESTOR BOXES AND GROUND BRACKET
      • 2.5 GROUNDING THE SYSTEM
    • Figure 2-4 STAR GROUNDING CONFIGURATION
    • Figure 2-5 COMMON GROUND BRACKET ASSEMBLY
      • 2.6 GROUNDING INSTALLATION
      • 2.7 CPP I/O PANELS
    • Figure 2-6 CPP I/O PANELS
      • 2.8 SAMPLE CUSTOMER DATA SHEETS
    • Table 2-2 I/O PANEL REPORT
    • Figure 2-7 I/O CONNECTOR PANEL ASSIGNMENTS
    • Figure 2-8 RTL I/O PANEL ASSIGNMENTS
    • Figure 2-9 VOTING COMPARATOR DISPLAY/CONTROL MODULE
    • Figure 2-10 LOGGING RECORDER
    • Figure 2-11 AUXILIARY CONTROL RELAY ASSIGNMENTS
      • 2.9 WIRING OF SURGE ARRESTOR BOXES
      • 1. Connect the female end of an A600950A, 25 pair cable to the connector in the surge box. Dress ...
      • 2. Use 25 pair inside telephone cable to connect the surge arrestor block to an RTL demarcation p...
      • 3. Be sure to replace the lids on all surge arrestor boxes. It is suggested that you place a copy...
    • Figure 2-12 SURGE ARRESTOR BOX WIRING
    • Table 2-3 STANDARD COLOR CODE ASSIGNMENTS
      • 2.10 DISPATCH POSITION CONNECTIONS
      • 2.11 VOTER SYSTEM CONNECTIONS
      • 2.12 LOGGING RECORDER CONNECTIONS
      • 2.13 PRINTER INSTALLATION
      • 2.14 MODEM INSTALLATION
      • 2.15 CONNECTION TO AUXILIARY CONTROL FUNCTIONS (Standard Cabinet)
    • Figure 2-13 CPU RELAY PANEL
      • 2.16 CONNECTION TO AUXILIARY CONTROL FUNCTIONS (14 Card Central Cabinet)
    • Figure 2-14 14 CARD RELAY PANEL
      • 2.17 PA SYSTEM FEED
      • 1. Connection to the PA system is made from TB4 on the CSC line terminator I/O board, located on ...
      • 2. PA feed audio is obtained from terminals A1 and A2. The audio output is a 600W balanced line a...
      • 3. PA PTT is obtained from terminals K1 an K2. PTT is an isolated, normally open dry contact clos...
        • 2.18 CONNECTIONS TO AC POWER
    • Figure 2-15 CPP POWER SUPPLY
• sect3.pdf
  • SECTION 3 CABINETRY ASSEMBLY FOR CRT CONSOLE SYSTEMS
    • 3.1 INTRODUCTION
    • 3.2 TOOLS REQUIRED
    • 3.3 CONSOLE ARRANGEMENT
    • Figure 3-1 SAMPLE CONSOLE LAYOUT
      • 3.4 MAIN CONSOLE ASSEMBLY
      • 4. Remove the front and rear keylocked enclosure panels from each bay and set them aside.
      • 5. Accurately place the console section at its final location before continuing with STEP 3.
      • 6. Using #1/4-20 x 3/4 hex bolts and #1/4-20 x 3/4 Keps nuts, attach the console sections togethe...
      • 7. Be sure the sections are in perfect alignment before securing the fasteners. HINT: When aligni...
    • Figure 3-2 WRITING SUPPORT MOUNTING HOLES
    • Figure 3-3 ASSEMBLY OF CONSOLE SECTIONS
      • 3.5 CONSOLE LEVELING
      • 1. Consider carefully where the consoles are located. Any gross unevenness in the flooring should...
      • 2. Level the console assembly both side-to-side and front-to-back using the threaded levelers in ...
    • Figure 3-4 FORMICA SURFACE ARRANGEMENT
    • Figure 3-5 LEVELING THE CONSOLE
      • 3.6 FORMICA WRITING SURFACE ARRANGEMENT
      • 1. Locate all writing surface Formica and arrange on the floor in front of console. A typical lay...
      • 2. Mark the console face where the breaks occur in the Formica writing surface. The marks should ...
        • 3.7 WRITING SUPPORT RAIL MOUNTING
      • 1. Install the writing support rail number at the corresponding location number found on the side...
    • Figure 3-6 WRITING SUPPORT RAIL MOUNTING
      • 2. Fasten the writing support rail with three #1/4-20x3/ 4 Keps nuts as shown in Figure 3-6. One ...
      • 3. All other bays use only one support rail per bay as shown in Figure 3-6.
      • 4. It may become necessary to partially remove the equipment in the sloped turret to access holes...
      • 1. Remove the front #1/4-20x3/4 hex bolt.
      • 2. Slide the support rail through the slot and replace the bolt.
    • Figure 3-7 CTP TRAY
      • 3.8 ATTACHING THE FORMICA WRITING SURFACE
      • 1. Position all writing surfaces on the writing support rails.
      • 2. Where a split occurs in the Formica writing surface, insert wood biscuits into the slots on th...
      • 3. Pass the driver through the access in the bottom of the support rail and drive #10x3/4" flakeb...
      • 4. Align as necessary using an electric screwdriver with a #2 Phillips driver. NOTE: Hex extensio...
    • Figure 3-8 JOINING FORMICA
    • Figure 3-9 SECURING THE FORMICA WRITING SURFACE
    • Figure 3-10 FORMICA WRITING SURFACE AND TRIM
      • 3.9 FORMICA WRITING SURFACE AND TRIM
      • 1. Align the Formica writing surface end trim with the double holes in the last writing support r...
      • 2. Fasten the Formica writing surface end trim using the two (2) fender 1/4x1" washers and two (2...
      • 3. A correctly mounted Formica writing surface end trim is shown in Fig. 3-15. Notice that the bo...
        • 3.10 CABINETRY OPTIONS
        • 3.10.1 STABILIZER KIT (Option 1)
      • 1. Align the stabilizer leg with the bottom holes of the console bay as indicated.
      • 2. Fasten with two (2) # -20x hex bolts.
      • 3. Conceal the bolts by placing hole plugs as shown in Figure 3-11.
    • Figure 3-11 STABILIZER KIT
      • 3.10.2 ADJUSTABLE KEYBOARD SEAT (Option 2)
      • 1. Mount the keyboard support rail (#2 short rail) in the rear of the keyboard opening.
      • 2. Align the adjustable keyboard seat with the writing surface cutout.
      • 3. Drive seven (7) #10 x 3/4 flakeboard screws up into the wood using the pre-drilled holes.
    • Figure 3-12 ADJUSTABLE KEYBOARD SEAT
      • 3.10.3 UNIVERSAL KEYBOARD DRAWER MOUNTING (Option 3)
      • 1. Mount the #2 short keyboard support rails as in Option 2, behind the keyboard drawer.
      • 2. Position the keyboard drawer 1" back from the front of the Formica writing surface.
      • 3. Drive six (6) #10 x 3/4 flakeboard screws up into the wood.
    • Figure 3-13 KEYBOARD DRAWER MOUNTING
      • 3.10.4 UNIVERSAL PENCIL DRAWER MOUNTING (Option 4)
      • 1. Remove the pencil drawer from the mounting frame by depressing the black slide retainers. Refe...
      • 2. Position the mounting frame in the desired location between the writing support rails - 1 " ba...
      • 3. Drive six (6) #10 x 3/4 flakeboard screws up into wood. Refer to Figure 3-14
      • 4. Re-insert the pencil drawer.
    • Figure 3-14 UNIVERSAL PENCIL DRAWER MOUNTING
      • 3.10.5 TYPEWRITER EXTENSION ASSEMBLY (Option 5)
      • 1. Attach the triangle brace to the modesty panel using three (3) 10-32x1/2 pan head screws for e...
      • 2. Flip the typewriter extension over on its top side to attach the other side of the triangle br...
      • 3. Attach the typewriter extension support to the typewriter extension using four (4) 10x3/4 flak...
      • 4. Attach the entire assembly to the position desired on the Formica writing surface. Use four (4...
      • 5. Hand turn the leveling feet at the bottom of the modesty panel to ensure a level typewriter ex...
    • Figure 3-15 TYPEWRITER EXTENSION ASSEMBLY
      • 3.10.6 PIE SUPPORT RAIL MOUNTING (Option 6)
      • 1. Mount the rail with the angle of the rail following the angle of the break in the writing surf...
      • 2. When the Formica writing surface is attached, use two (2) flakeboard screws on each side of th...
    • Figure 3-16 PIE SUPPORT RAIL MOUNTING
      • 3.10.7 CRT MONITOR SHELF - FXM-192 (Option 7)
      • 1. Mount the Tinnerman Clips
        • a. Snap the Tinnerman clips onto the left and right sides of the console frame at the second, thi...
        • b. Attach the EIA Shims - Attach the EIA shims using two (2) 12-24x pan head Phillips screws per ...
        • c. Remove the Distribution Rail - Remove the distribution rail at the rear of the cabinet by remo...
        • d. Install the Right and Left Inner Closures - Install the right-side inner closure by sliding it...
      • 2. Mount the CRT Monitor Shelf
        • a. Snap Tinnerman clips to the 6th hole counting down from the top of the lower frame side on bot...
        • b. Snap Tinnerman clips to the 8th hole counting down from the top of the lower frame side on bot...
        • c. Install the monitor shelf with the four (4) 12-24x pan head Phillips screws provided. The moni...
        • d. Remount the distribution rail to holes 31 and 33 (counting up from the console bottom) using t...
    • Figure 3-17 INSTALLING TINNERMAN CLIPS
    • Figure 3-18 CRT MONITOR SHELF
    • Table 3-1 MONITOR SHELF HARDWARE
• sect4.pdf
  • SECTION 4 CRT-BASED ELECTRONICS ASSEMBLY PART I
    • 4.1 INTRODUCTION
    • 4.2 INSTALL THE PC/UPS SLIDE TRAY
    • Table 4-1 PC UPS OPTION NUMBERS
    • Table 4-2 SLIDE TRAY HARDWARE
      • 3. Attach the slide mount assemblies to the bottom of the console using eight (8) Tinnerman clips...
      • 4. Slide the Slide Tray Assembly onto the slide mounts. Refer to Figure 4-1.
    • Figure 4-1 PC AND UPS SLIDE TRAY ASSEMBLY
      • 4.3 CRT INTERFACE PROCESSOR (CIP)
    • Table 4-3 POWER SUPPLY HARDWARE
      • 4.3.1 INSTALL THE CIP POWER SUPPLY
      • 1. Install the CIP Power Supply is installed in the upper turret of the console directly behind t...
    • Figure 4-2 CIP POWER SUPPLY
      • 4.3.2 INSTALL THE CRT INTERFACE PROCESOR (CIP) TRAY
    • Table 4-4 CIP TRAY HARDWARE
      • 1. If the cabinetry you are using does not have a panel reveal depth of 5/8", you may have to per...
        • a. remove the "mounting slides" if the cabinetry is too shallow or,
        • b. use a shim if it is too deep.
      • 2. Slide the CIP tray into the cabinet and attach the slide shims of the tray using the (4) 12-24...
    • Figure 4-3 CIP TRAY WITH MICROPHONE
      • 3. After the CIP tray is mounted, connect the following cables using Table 4-5.
      • 4. Mount the panel microphone (TDV-OP402/HR) to the CIP:
    • Table 4-5 CIP TRAY CABLE CONNECTIONS
• sect5.pdf
  • SECTION 5 CRT-BASED ELECTRONICS ASSEMBLY PART II
    • 5.1 INTRODUCTION
    • 5.2 INSTALL THE PC AND UPS
    • Table 5-1 PC UPS OPTIONS
      • 5. Remove the two bottom screws of the PC CPU (holding the PC cover together) and completely slid...
      • 6. Replace the two screws that were removed with two (2) 6-32x1/2 pan head Phillips screws (furni...
      • 7. Place the PC UPS (TDV-OP400/XX) onto the swivel mount so that the feet engage the holes. Refer...
        • 5.3 CONNECT THE PC CPU AND PC UPS POWER CORDS
      • 1. Connect one end of the supplied power cord to the PC CPU. Plug the other end into the top left...
      • 2. Connect one end of the other supplied power cord to the PC UPS. Plug the other end into the cu...
    • Figure 5-1 CPU AND UPS POWER CONNECTIONS
      • 5.4 CONNECT THE CRT INTERFACE PROCESSOR (CIP) TRAY CABLES
    • Figure 5-2 CIP POWER SUPPLY LINE TERM BOARD - A1709230
    • Table 5-2 CRT CABLE CONNECTIONS
      • 5.5 INSTALL THE CRT MONITOR
      • 5.5.1 CRT MONITOR CONNECTIONS
      • 1. Plug the female end of the IEC cord into the CRT monitor.
      • 2. Plug the other end of the IEC cord into the 2nd top outlet on the PC UPS.
      • 3. Connect the VGA connector from the monitor to the "Monitor" port on the PC CPU.
        • 5.5.2 ADDITIONAL CONNECTION FOR A 17 " OR 21 " IDEK MONITOR
      • 1. Connect the RGB cable to the 15 pin connector on the rear of the CRT monitor.
      • 2. Connect the VGA connector from the monitor to the "Monitor" port on the PC CPU.
        • 5.6 INSTALL CRT TOUCHSCREEN (Option TDV-OP492)
        • 5.6.1 MOUNT TABS
      • 1. Slide the CRT Touchscreen onto the CRT monitor and hold it firmly in place. Transfer the two s...
      • 2. Remove the paper from the back of the tabs to expose the adhesive surface. Place the tabs firm...
        • 5.6.2 INSTALL THE TOUCHSCREEN
    • Figure 5-3 TOUCHSCREEN INSTALLATION
      • 5.6.3 CONNECT THE TOUCHSCREEN CABLES
      • 1. Connect the touchscreen power cable (mini DIN type) to the CIP PS mini DIN connector as shown ...
      • 2. Connect the data cable (DE9-M) to the PC CPU (COM 1). Refer to Figure 5-1.
      • 3.
    • Figure 5-4 CABLE CONNECTION TO CIP PS
      • 5.7 INSTALL CRT TRACKBALL OPTION/ MOUSE OPTION
      • 5.8 INSTALL HEADSET JACK (Options TDV- OP406, 407, 409)
    • Figure 5-5 HEADSET JACK
      • 1. Mount the headset jack(s) to the Formica writing surface in the location desired using the fou...
      • 2. VERY IMPORTANT! Connect the ground wire, located at the rear of the headset, to the rail of th...
      • 3. Plug the connector end(s) of the headset jack(s) into the CIP board. Connect the first headset...
      • 4. Install the black trim strip (141230970A).
      • 5. Secure the tray using the four 12-24x1" black truss head screws (280129122406) and #12 black n...
    • Figure 5-6 CIP BOARD
      • 5.9 INSTALL SECOND VOLUME CONTROL KNOB
    • Table 5-3 VOLUME CONTROL HARDWARE
      • 1. Remove the hole plug from the left side of the headset jack housing.
      • 2. Install the volume control (4751904Z5001) in the housing in the place of the hole plug.
      • 3. Connect the three pin molex connector, located on the end of the wire harness, to the volume c...
      • 4. Attach the volume control knob (240FPV12BA1).
        • 5.10 SET UP AND OPERATION OF THE HEADSET JACK
    • Figure 5-7 CONNECTOR HEADSET
      • 5.11 CONNECTING A TELEPHONE INSTRUMENT TO THE TELCO INTERFACE
    • Figure 5-8 TELCO CONNECTION TO CIP PS
      • 1. Connect the Microphone Input to the telephone instrument to terminals TT and TR of the CIP Lin...
      • 2. Connect the Receiver Output from the telephone instrument to terminals RT and RR of the CIP Li...
      • 3. Connect the Line Select contact closure output from the telephone instrument to terminals OHS ...
• sect6.pdf
  • SECTION 6 EQUIPMENT CHECK-OUT AND ADJUSTMENTS
    • 6.1 INITIAL POWER-UP AND CHECK-OUT
    • 1. Turn-on the printer and modem before powering-up the system.
    • 2. Turn on the CPP power using the rocker switches on the front of each power supply.
    • 3. Visually observe each card in the CPP.
    • 4. Check the Printer Output Report. n The printer should begin to print the startup log immediate...
    • 5. Plug in DC Appliqu's.
    • 6. Apply power to the Consoles. n Apply power to the individual console positions using the rocke...
    • 7. Observe the LEDs on the channel modules. On module-based consoles, each channel module should ...
    • 8. If at this point, the CPP and all console positions appear to be performing normally, proceed ...
      • 6.2 CPP ADJUSTMENTS
      • 6.3 CONSOLE ADJUSTMENTS
      • 6.4 ALIGN THE CRT TOUCHSCREEN WITH THE PC COMPUTER
    • 1. Return to the Main Screen: If you are at any other screen but the Main Screen, Press "MAIN" to...
    • 2. Access the c:\> prompt: Press CTRL + 5 using the "5" from the NUMERIC KEYPAD. c:\orba> will di...
    • 3. Begin the Calibration Program: At the c:\> prompt: Type "sfcal" (Enter) Follow the instruction...
    • 4. Initialize the CRT Console: Reboot the system by pressing the RESET button on the computer. Th...
      • 6.5 AFTER SYSTEM CHECK-OUT