Document Outline

• 1 INTRODUCTION AND SAFETY
  • 1.1 General
  • 1.2 CE marking and approvals
  • 1.3 Disclaimer
  • 1.4 Copyright
  • 1.5 Duty conditions
  • 1.6 Safety
    • 1.6.1 Summary of safety markings
    • 1.6.2 Personnel qualification and training
    • 1.6.3 Safety action
    • 1.6.4 Products used in potentially explosive atmospheres
      • 1.6.4.1 Scope of compliance
      • 1.6.4.2 Marking
    • 1.6.4.3 Avoiding excessive surface temperatures
      • 1.6.4.4 Preventing the build up of explosive mixtures
      • 1.6.4.5 Preventing sparks
      • 1.6.4.6 Preventing leakage
      • 1.6.4.7 Maintenance of the centrifugal pump to avoid a haza
  • 1.7 Name plate and safety labels
    • 1.7.1 Nameplate
    • 1.7.2 Safety labels
  • 1.8 Noise level
• 2 TRANSPORT AND STORAGE
  • 2.1 Consignment receipt and unpacking
  • 2.2 Handling
  • 2.3 Lifting
    • 2.3.1 Lifting pump components
      • 2.3.1.1 Casing [1100]
      • 2.3.1.2 Bearing housing [3200]
      • 2.3.1.3 Power end
      • 2.3.1.4 Bare pump
    • 2.3.2 Lifting pump, motor and baseplate assembly
  • 2.4 Storage
    • 2.4.1 Short term storage and packaging
    • 2.4.2 Long term storage and packaging
  • 2.5 Recycling and end of product life
• 3 DESCRIPTION
  • 3.1 Configurations
  • 3.2 Nomenclature
  • 3.3 Design of major parts
    • 3.3.1 Pump casing
    • 3.3.2 Split Gland Yoke
    • 3.3.3 Impeller
    • 3.3.4 Suction Cover
    • 3.3.5 Shaft/sleeve
    • 3.3.6 Pump bearings and lubrication
    • 3.3.7 Bearing housing
    • 3.3.8 Shaft seal
    • 3.3.9 Driver
    • 3.3.10 Accessories
  • 3.4 Performance and operation limits
    • 3.4.2 Pressure-temperature ratings
    • 3.4.3 Suction pressure limits
    • 3.4.4 Minimum continuous flow
  • 4.1 Location
  • 4.2 Part assemblies
  • 4.3 Foundation
    • 4.3.1 Protection of openings and threads
    • 4.3.2 Rigid baseplates - overview
    • 4.3.3 Stilt and spring mounted baseplates
      • 4.3.3.1 Stilt mounted baseplate assembly instructions
      • Figure 4-3
      • 4.3.3.2 Stilt/spring mounted baseplate assembly instruction
      • Figure 4-4
      • 4.3.3.3 Stilt/spring mounted baseplates - motor alignment
  • 4.4 Grouting
  • 4.5 Initial alignment
    • 4.5.1 Horizontal initial alignment procedure
  • 4.6 Piping
    • 4.6.1 Suction and discharge piping
    • 4.6.2 Suction piping
    • 4.6.3 Discharge piping
    • 4.6.5 Pump and shaft alignment check
    • 4.6.6 Auxiliary piping
      • 4.6.6.1 Mechanical seal
      • 4.6.6.2 Packing
      • 4.6.6.3 Piping connection – seal/packing support system
      • Figure 4-11
      • Figure 4-12
      • 4.6.6.4 Piping connection - bearing housing cooling system
      • 4.6.6.5 Piping connection - Oil mist lubrication system
  • 4.7 Electrical connections
  • 4.8 Final shaft alignment check
    • 4.8.1 Horizontal pumps
  • 4.9 Protection systems
• 5 COMMISSIONING, STARTUP, OPERATION AND SHUTDOWN
  • 5.1 Pre-commissioning procedure
    • 5.1.1 Pre start-up checks
  • 5.2 Pump lubricants
    • 5.2.1 Oil bath
    • Figure 5.3b Recommended oil lubricants
    • 5.2.2 Grease
      • 5.2.2.1 Regreasable
      • 5.2.2.1 Grease for life
    • 5.2.3 Oil mist
  • 5.3 Impeller clearance
  • 5.4 Direction of rotation
    • 5.4.1 Rotation check
    • 5.4.2 Coupling installation
  • 5.5 Guarding
    • 5.5.1 Clam shell guard - standard
    • 5.5.2 ClearGuard™ - optional
      • 5.5.2.1 Trimming and assembly instructions
  • 5.6 Priming and auxiliary supplies
  • 5.7 Starting the pump
  • 5.8 Running or operation
    • 5.8.1 Minimum continuous flow
    • 5.8.2 Minimum thermal flow
    • 5.8.3 Reduced head
    • 5.8.4 Surging condition
    • 5.8.5 Operation in sub-freezing conditions
  • 5.9 Stopping and shutdown
    • 5.9.1 Shutdown considerations
  • 5.10 Hydraulic, mechanical and electrical duty
    • 5.10.1 Net positive suction head (NPSH)
    • 5.10.2 Specific gravity (SG)
    • 5.10.3 Viscosity
    • 5.10.4 Pump speed
• 6 MAINTENANCE
  • 6.1 Maintenance schedule
    • 6.1.1 Preventive maintenance
    • 6.1.2 Need for maintenance records
    • 6.1.3 Cleanliness
  • 6.2 Spare parts
    • 6.2.1 Ordering of spare parts
  • 6.3 Recommended spares and consumable items
  • 6.4 Tools required
  • 6.5 Fastener torques
  • 6.6 Setting impeller clearance and impeller replacement
    • 6.6.1 Installation and clearance setting for front vane ope
  • 6.7 Disassembly
    • 6.7.1 Pump removal
    • 6.7.2 Pump Disassembly
    • 6.7.3 Split Gland Yoke Disassembly
  • 6.8 Examination of parts
    • 6.8.1 Cleaning/inspection
    • 6.8.2 Critical measurements and tolerances
    • 6.8.3 Parameters that should be checked by users
    • 6.8.4 Additional parameters checked by Flowserve
      • 6.8.4.1 Shaft and sleeve (if fitted)
      • 3. The ASME B73.1M, paragraph 5.1.4.
      • 6.8.4.2 Bearings
      • 6.8.4.3 Impeller balancing
      • 6.8.4.4 Bearing housing/carrier
      • 6.8.4.5 Power end
      • 6.8.4.6 Seal chamber
      • 6.8.4.7 Installed pump
  • 6.9 Assembly of pump and seal
    • 6.9.1 Power end assembly
      • 6.9.1.1 Bearing installation
      • 6.9.1.3 Bearing carrier/power end assembly
    • 6.9.2 Wet end assembly
      • 6.9.2.1 Split Gland Yoke
      • 6.9.2.2 Cartridge mechanical seals
      • 6.9.2.3 Component type mechanical seal
      • 6.9.2.4 Packing
    • 6.9.3 Installation of front cover
• 7 FAULTS; CAUSES AND REMEDIES
• BLANK8 PARTS LIST AND DRAWINGS
  • 8.1 Mark 3 High Silicon Iron Pump, Group 2
  • 8.2 General arrangement drawing
• 9 CERTIFICATION
• 10 OTHER RELEVANT DOCUMENTATION AND MANUALS
  • 10.1 Supplementary User Instructions
  • 10.2 Change notes
  • 10.3 Additional sources of information