Document Outline

• PCN=00079591, ed. 01-05 (E)
• 1 INTRODUCTION AND SAFETY
  • 1.1 General
  • 1.2 CE marking and approvals
  • 1.3 Disclaimer
  • 1.4 Copyright
  • 1.5 Duty conditions
  • 1.6 Safety
    • 1.6.1 Summary of safety markings
    • 1.6.2 Personnel qualification and training
    • 1.6.3 Safety action
    • 1.6.4 Products used in potentially explosive atmospheres
      • 1.6.4.1 Scope of compliance
      • 1.6.4.2 Marking
      • 1.6.4.3 Avoiding excessive surface temperatures
      • 1.6.4.4 Preventing the build up of explosive mixtures
      • 1.6.4.5 Preventing sparks
      • 1.6.4.6 Preventing leakage
      • 1.6.4.7 Maintenance to avoid the hazard
  • 1.7 Nameplate and warning labels
    • 1.7.1 Nameplate
    • 1.7.2 Warning labels
  • 1.8 Specific machine performance
  • 1.9 Noise level
• 2 TRANSPORT AND STORAGE
  • 2.1 Consignment receipt and unpacking
  • 2.2 Handling
  • 2.3 Lifting
  • 2.4 Storage
  • 2.5 Recycling and end of product life
  • 3.1 Configuration
  • 3.2 Name nomenclature
  • 3.3 Design of major parts
    • 3.3.1 Pump casing
    • 3.3.2 Impeller
    • 3.3.3 Diffuser
    • 3.3.4 Extended Motor Shaft
    • 3.3.6 Stuffing box
    • 3.3.7 Shaft seal
    • 3.3.8 Driver
    • 3.3.9 Accessories
  • 3.4 Performance and operating limits
• 4 INSTALLATION
  • 4.1 Location
  • 4.2 Part assemblies
  • 4.3 Foundation
    • 4.3.1 Positioning the foundation bolts
  • 4.4 Grouting
    • 4.4.1 Grouting of a pump with levelling plate
      • Adjusting the levelling plate
    • 4.4.1 Grouting of a pump with base plate or extended levelli
  • 4.5 Initial alignment
    • 4.5.1 Thermal expansion
    • 4.5.2 Alignment methods
  • 4.6 Piping
    • 4.6.5.1 Drains
      • 4.6.5.2 Pumps fitted with gland packing
      • 4.6.5.3 Pumps fitted with mechanical seals
    • 4.6.6 Final checks
  • 4.7 Electrical connections
  • 4.8 Final shaft alignment check
  • 4.9 Protection systems
• 5 COMMISSIONING, START-UP, OPERATION AND SHUTDOWN
  • 5.1 Pre-commissioning procedure
    • BEFORE START-UP REMOVE TEMPORARY RUBBER GASKET ABOVE SEAL DR
  • 5.2 Pump lubricants
    • As the pump is of the Vertical Closed Coupled design the pum
    • See the electric motor instructions for the motor lubricatio
  • Impeller clearance
  • 5.4 Direction of rotation
  • 5.5 Guarding
  • 5.6 Priming and auxiliary supplies
    • 5.6.1 Suction pressure above atmospheric pressure
  • 5.7 Starting the pump
  • 5.8 Running the pump
    • 5.8.1 Venting the pump
    • 5.8.2 Pumps fitted with packed gland
    • 5.8.4 Bearings
    • 5.8.5 Normal vibration levels, alarm and trip
    • 5.8.6 Stop/start frequency
  • 5.9 Stopping and shutdown
  • 5.10 Hydraulic, mechanical and electrical duty
• 6 MAINTENANCE
  • 6.0 General
  • 6.1 Maintenance schedule
    • 6.1.2 Periodic inspection (six monthly)
    • 6.1.3 Mechanical seals
  • 6.2 Spare parts
    • 6.2.1 Ordering of spares
    • 6.2.2 Storage of spares
  • 6.3 Recommended spares and consumable items
  • 6.4 Tools required
  • 6.5 Fastener torques
  • 6.6 Setting impeller clearance
  • 6.7 Disassembly
    • 6.7.1 Removing the 'back pull out' unit
    • 6.7.2 Removing the diffuser
    • 6.7.2 Removing the impeller
    • Removing the motor stool
    • 6.7.4 Removing the electric motor
    • 6.7.5 Removing the mechanical seal
    • 6.7.5 Removing the case wearing rings
    • 6.7.6 Removing the impeller wearing rings
    • 6.7.7 Removing the neck bush
  • 6.8 Examination of parts
    • 6.8.1 Casing, seal plate, diffuser and impeller
    • 6.8.2 Motor shaft and stub sleeve (if fitted)
    • 6.8.3 Gaskets and O-rings
    • 6.8.4 Motor bearings
  • 6.9 Assembly
    • Fitting the neck bus
    • Fitting the impeller wearing rings
    • Fitting the case wearing rings
    • Installing the mechanical seal
    • Fitting the electric motor
    • Fitting the motor stool
    • Fitting the impeller
    • Fitting the diffuser
    • Fitting the back pull out unit
    • Fitting other parts
• 7 FAULTS; CAUSES AND REMEDIES
• 8 PARTS LIST AND DRAWINGS
  • Typical Sectional drawing
  • 8.2 Typical Parts list
  • For P.O. related parts list see Tab 1
  • 8.3 General arrangement drawing
• 9 CERTIFICATION
• 10 OTHER RELEVANT DOCUMENTATION AND MANUALS
  • 10.1 Supplementary User Instructions
  • 10.2 Change notes
  • 10.3 Additional sources of information