Document Outline

• CONTENTS
• Section 1
  • SYSTEM OVERVIEW
    • THE SERIES 1000 SYSTEM
    • ABOUT THIS BOOK
    • USING THE TROUBLESHOOTING SECTION
    • TERMS USED IN THIS BOOK
    • HARDWARE DESCRIPTION
      • The Head
      • The Pedestal
      • Internal Wiring - Mag or Cardless System
      • Internal Wiring - Optical System
      • Internal Wiring - FleetKey System
      • Capabilities and Safeguards
      • Communications Ports
• Section 2
  • HEAD ASSEMBLY
    • DESCRIPTION
      • Layout - Power Supply Side
      • Layout - MPU PCB Side
      • Layout - Top View
      • Chassis Wiring - Mag or Cardless Head Assembly
      • Chassis Wiring - Optical Head Assembly
      • Chassis Wiring - FleetKey Head Assembly
    • MPU PCB (C05676)
      • Layout
      • MPU - Software Compatibility
      • LED Indicators
      • Connectors
      • Jumpers
      • Switches
      • Test Points
      • LCD Adjustment (Densitron)
    • PUMP CONTROL PCB (C05677)
      • Layout
      • LED Indicators
      • Connectors
      • Jumpers
      • Schematic (Pulser input - JP1 and JP2)
    • AUXILIARY COMMUNICATIONS PORT PCB (C05909)
      • Layout
      • Connectors
      • Jumper
    • LCD DISPLAY (C05770)
      • Layout
      • LCD Adjustment (Okaya)
    • OPTICAL READER INTERFACE PCB (C05788)
      • Layout
      • Connectors
    • KEY INTERFACE PCB (C06264)
      • Layout
      • Connectors
    • POWER SUPPLY (C09053)
      • Layout
      • Connectors
      • DC Power Measurements and Adjustments
    • KEYPAD (C08586)
      • Layout - Full Membrane
      • Connector
      • Layout - Membrane with Rubber Boot
      • Connector
    • INTERNAL MODEM (C01588) - OPTIONAL
      • Layout
      • Connectors
• Section 3
  • STANDARD POST ASSEMBLY
    • DESCRIPTION
      • Layout
    • WIRING
    • CONNECTORS
    • RELAY ASSEMBLY
      • Layout
      • Wiring
      • Schematic
• Section 4
  • RECEIPT PRINTER POST
    • DESCRIPTION
      • Layout - Right Side
      • Layout - Left Side
      • Lamps
      • Wiring
      • Connectors
      • Chassis Wiring
    • STAR PRINTER CONTROLLER PCB (C08933)
      • Layout
      • Connectors (Not Related to Printer Mechanism)
      • Switches
    • PRINTER STATUS PCB (C04665)
      • Layout
      • LED Indicators
      • Connectors
    • RECEIPT PRINTER MAINTENANCE
      • Ordering New Paper or Ribbon
      • Accessing the Printer
      • Changing the Paper
      • Changing the Ribbon
      • Adjusting Cutter Blades
• Section 5
  • DIAGNOSTIC KIT AND TESTS
    • DESCRIPTION OF KIT COMPONENTS
    • DIAGNOSTIC TESTS
      • Entering and Exiting Diagnostic Mode
      • Test 0 - Calculate PIN
      • Test 1 - Change Password Function
      • Test 2 - LCD Character Set Test
      • Test 3 - Display Data on Card or Key
      • Test 4 - Keypad Test
      • Test 5 - Communication Ports and External Wiring Test
      • Test 6 - RAM (Memory) Test
      • Test 7 - ROM (Program) Test
      • Test 8 - LCD Message Test
      • Test 9 - Mag Data Section Test (Card Systems) or Encoding Option (FleetKey Systems)
• Section 6
  • TROUBLESHOOTING
    • PURPOSE
    • SERVICE NOTES
    • ENTIRE SYSTEM DOWN
    • HEAD ASSEMBLY PROBLEMS
    • CARD READER PROBLEM
    • KEY READ/RECEPTACLE PROBLEM
    • KEYPAD PROBLEM
    • DIRECT COMMUNICATION PROBLEM
    • REMOTE POLLING PROBLEMS
    • DISPLAY STUCK ON EMERGENCY STOP
    • DISPLAY STUCK ON MEMORY IS FULL
    • DISPLAY STUCK ON REMOTE CONFIGURATION
    • DISPLAY STUCK ON SITE IS DOWN
    • PUMP/DISPENSER WILL NOT RESET OR RUN WHEN AUTHORIZED
    • PUMP/DISPENSER RESETS BUT DOESN'T DISPENSE FUEL
    • PUMP DISPENSES FUEL, PULSES NOT BEING COUNTED
    • PUMP ALWAYS ON
    • PUMP/DISPENSER ALLOWS FUELING; RECORDS INCORRECT QUANTITY
    • PUMP IS DISABLED
    • AUXILIARY PORT COMMUNICATION PROBLEM
    • RECEIPT PRINTER PROBLEMS
• Section 7
  • REPLACEMENT INSTRUCTIONS
    • DESCRIPTION
    • REPLACING AN MPU (MICROPROCESSOR) PCB
    • REPLACING THE RAM CHIP(S)
    • REPLACING THE ROM CHIP
    • REPLACING AN AUXILIARY COMMUNICATION PORT PCB
    • REPLACING A PC (PUMP CONTROL) PCB
    • REPLACING A MAG READER AND CABLE
    • REPLACING AN OPTICAL READER
    • REPLACING THE KEYPAD
    • REPLACING THE DISABLE PUMPS SWITCH
    • REPLACING A RELAY MODULE
    • REPLACING A RELAY
    • REPLACING A PUMP OVERRIDE SWITCH
    • REPLACING A BUILT-IN MODEM
    • REPLACING A PRINTER CONTROLLER PCB
    • REPLACING THE PRINTER MECHANISM
• Section 8
  • REPLACEMENT PARTS
    • USING THIS SECTION
    • HEAD - FRONT VIEW, SILKSCREENED, OLD STYLE
    • HEAD - FRONT VIEW, OVERLAY, NEW STYLE
    • HEAD - POWER SUPPLY SIDE VIEW
    • HEAD - MPU SIDE VIEW
    • HEAD - TOP VIEW
    • MICROPROCESSOR (MPU) PCB
    • AUXILIARY COMMUNICATIONS PORT PCB ASSY.
    • CHASSIS IN POST
    • PEDESTAL ASSY., SERIES 1000, STAR PRINTER - RIGHT SIDE
    • PEDESTAL ASSY., SERIES 1000, STAR PRINTER - LEFT SIDE
    • RELAY MODULE ASSY.