Document Outline

• 1 INTRODUCTION AND SAFETY
  • 1.1 General
  • 1.2 CE marking and approvals
  • 1.3 Disclaimer
  • 1.4 Copyright
  • 1.5 Duty conditions
  • 1.6 Safety
    • 1.6.1 Summary of safety markings
    • 1.6.2 Personnel qualification and training
    • 1.6.3 Safety action
    • 1.6.4 Products used in potentially explosive atmospheres
      • 1.6.4.1 Scope of compliance
      • 1.6.4.2 Marking
      • 1.6.4.3 Avoiding excessive surface temperatures
      • 1.6.4.4 Preventing the build up of explosive mixtures
      • 1.6.4.5 Preventing sparks
      • 1.6.4.6 Preventing leakage
      • 1.6.4.7 Maintenance to avoid the hazard
  • 1.7 Warning labels summary
    • 1.7.1 Nameplate
    • 1.7.2 Warning labels
  • 1.8 Specific machine performance
  • 1.9 Noise level
• 2 TRANSPORT AND STORAGE
  • 2.1 Consignment receipt and unpacking
  • 2.2 Handling
  • 2.3 Lifting
  • 2.4 Storage
  • 2.5 Recycling and end of product life
• 3 PUMP DESCRIPTION
  • 3.1 Configurations
  • 3.2 Name nomenclature
  • 3.3 Design of major parts
    • 3.3.1 Pump casing
    • 3.3.2 Impellers
    • 3.3.3 Shaft
    • 3.3.4 Pump bearings and lubrication
    • 3.3.5 Bearing housing
    • 3.3.6 Seal housing
    • 3.3.7 Shaft seal
    • 3.3.8 Driver
    • 3.3.9 Accessories
  • 3.4 Performance and operating limits
    • 3.4.1 Operating limits
• 4 INSTALLATION
  • 4.1 Location
  • 4.2 Foundation
  • 4.3 Grouting
  • 4.4 Initial alignment
    • 4.4.1 Thermal expansion
    • 4.4.2 Alignment methods
  • 4.5 Piping
    • 4.5.2 Suction piping
    • 4.5.3 Maximum forces and moments allowed on the pump suction and discharge flanges of horizontal shaft pumps
    • 4.5.4 Discharge piping
    • 4.5.5 Auxiliary piping
      • 4.5.5.1 Drains
      • 4.5.5.2 Pumps fitted with packed gland
      • 4.5.5.3 Pumps fitted with mechanical seals
    • 4.5.6 Final checks
  • 4.6 Final shaft alignment check
  • 4.7 Electrical connections
  • 4.8 Protection systems
• 5 COMMISSIONING, START-UP, OPERATION AND SHUTDOWN
  • 5.1 Pre-commissioning procedure
  • 5.2 Pump lubricants
    • 5.2.1 Recommended grease lubricants
    • 5.2.2
      Lubrication schedule
  • 5.3 Direction of rotation
  • 5.4 Guarding
  • 5.5 Priming and auxiliary supplies
    • 5.5.1 Suction pressure above atmospheric pressure
    • 5.5.2 Suction lift with foot valve fitted
    • 5.5.3 Suction lift without foot valve
  • 5.6 Starting the pump
  • 5.7 Running the pump
    • 5.7.1 Venting the pump
    • 5.7.2 Pumps fitted with packed gland
    • 5.7.3 Pumps fitted with mechanical seal
    • 5.7.4 Bearings
    • 5.7.5 Normal vibration levels, alarm and trip
    • 5.7.6 Stop/start frequency
  • 5.8 Stopping and shutdown
  • 5.9 Hydraulic, mechanical and electrical duty
    • 5.9.1 Specific gravity (SG)
    • 5.9.2 Viscosity
    • 5.9.3 Pump speed
    • 5.9.4 Net positive suction head (NPSHA)
    • 5.9.5 Pumped flow
• 6 MAINTENANCE
  • 6.1 General
  • 6.2 Maintenance schedule
    • 6.2.1 Routine inspection (daily/weekly)
    • 6.2.2 Periodic inspection (six monthly)
    • 6.2.3 Re-lubrication
    • 6.2.4 Mechanical seals
  • 6.3 Spare parts
    • 6.3.1 Ordering of spares
    • 6.3.2 Storage of spares
  • 6.4 Recommended spares and consumable items
  • 6.5 Tools required
  • 6.6 Fastener torques
  • 6.9 Examination of parts
    • 6.9.1 Casing, seal housing and impeller
    • 6.9.2 Shaft and sleeve (if fitted)
    • 6.9.3 Gaskets and O-rings
    • 6.9.4 Bearings
    • 6.9.5 Bearing isolators, labyrinths or lip seals(if fitted)
  • 6.10 Assembly
    • 6.10.1 Impeller wear rings
    • 6.10.2 Pre-assembly of casing gasket
    • 6.10.3 Rotating element and bearing bracket
      • 6.10.4 Casing lower half
      • 6.10.5 Casing upper half
• 7 FAULTS; CAUSES AND REMEDIES
• 8 PARTS LISTS AND DRAWINGS
  • 8.1 Sectional drawings – 8-UB-1 grease lubricated, gland packed
    • 8.1.1 Parts list
    • 8.1.2 Options
    • 8.1.3 Options parts list
  • 8.2 General arrangement drawing
• 9 CERTIFICATION
• 10 OTHER RELEVANT DOCUMENTATION AND MANUALS
  • 10.1 Supplementary User Instructions
  • 10.2 Change notes
  • 10.3 Additional sources of information