Document Outline

• 31200360_H_G5-18A 2505_JLG_Parts
  • Effectivity Page
  • Table of Contents
  • Section 1 Frame & Attaching Parts
    • Figure 1-1 Frame Shrouding & Attaching Parts
    • Figure 1-2 Frame Covers, Shrouding & Attaching Parts
    • Figure 1-3 Engine Pod Insulation
    • Figure 1-4 Axle & Fender Installation
    • Figure 1-5 Hitches
    • Figure 1-6 License Plate Holder Installation
    • Figure 1-7 Rear Engine Cover
  • Section 2 Boom
    • Figure 2-1 Boom Assembly - Components
    • Figure 2-2 Boom Assembly - Pads & Shims
    • Figure 2-3 Boom Pin Installation
    • Figure 2-4 Quick Coupler
    • Figure 2-5 Universal Quick Coupler
  • Section 3 Attachments
    • Figure 3-1 Standard Carriage
    • Figure 3-2 Universal Standard Carriage
    • Figure 3-3 Side Tilt Carriage
    • Figure 3-4 Universal Side Tilt Carriage
    • Figure 3-5 Universal Side Shift Carriage
    • Figure 3-6 Forks
    • Figure 3-7 Grapple Bucket
    • Figure 3-8 Light Material Buckets
    • Figure 3-9 Fork Mounted Hook
    • Figure 3-10 Universal Hitch Attach
  • Section 4 Engine & Attaching Parts
    • Figure 4-1 Engine Installation
    • Figure 4-2 Engine Assembly
    • Figure 4-3 Perkins Engine
    • Figure 4-4 Radiator/Oil Cooler Installation
    • Figure 4-5 Air Cleaner Installation
    • Figure 4-6 Exhaust Installation
  • Section 5 Drive Train
    • Figure 5-1 Front Axle Assembly
    • Figure 5-2 Front Differential & Central Housing
    • Figure 5-3 Front Hub Reduction
    • Figure 5-4 Front Brakes
    • Figure 5-5 Front Steering Components
    • Figure 5-6 Rear Axle Assembly
    • Figure 5-7 Rear Differential
    • Figure 5-8 Rear Hub Reduction & Central Housing
    • Figure 5-9 Rear Steering Components
    • Figure 5-10 Drive Shaft Installation
    • Figure 5-11 Tires & Rims
  • Section 6 Cab
    • Figure 6-1 Cab Installation
    • Figure 6-2 Open Cab
    • Figure 6-3 Enclosed Cab Installation
    • Figure 6-4 Rear Hinged Window Installation
    • Figure 6-5 Suspension Seat
    • Figure 6-6 Wiper Installation
    • Figure 6-7 Heater & AC - Cab
    • Figure 6-8 Heater & AC Installation - Engine Pod
    • Figure 6-9 Overhead Console
  • Section 7 Controls
    • Figure 7-1 Boom Joystick
    • Figure 7-2 Steering Column & Attaching Parts
    • Figure 7-3 Accelerator Pedal Assembly
    • Figure 7-4 Brake Assembly
  • Section 8 Hydraulic Circuits
    • Figure 8-1 Supply Circuit
    • Figure 8-2 Dump Circuit
    • Figure 8-3 Steer Select
    • Figure 8-4 Service/Park Brake
    • Figure 8-5 Boom Joystick
    • Figure 8-6 Lift Cylinder
    • Figure 8-7 Extend/Retract Cylinder
    • Figure 8-8 Tilt & Compensating
    • Figure 8-9 Auxiliary Hydraulics
    • Figure 8-10 Rear Auxiliary Hydraulics
    • Figure 8-11 Auxiliary Hydraulics Pressure Relief
  • Section 9 Hydraulic Components
    • Figure 9-1 Lift Cylinder
    • Figure 9-2 Extend/Retract Cylinder
    • Figure 9-3 Tilt Cylinder
    • Figure 9-4 Compensating Cylinder
    • Figure 9-5 Hydraulic Quick Coupler Cylinder
    • Figure 9-6 Rotate/Side Tilt Carriage Cylinder & Grapple Bucket Cylinder
    • Figure 9-7 Universal Side Shift Cylinder
    • Figure 9-8 Main Control Valve
    • Figure 9-9 Front Drive Motor
    • Figure 9-10 Hydrostatic Transmission
    • Figure 9-11 Divertor Valve
    • Figure 9-12 Steering Select Valve
    • Figure 9-13 Blocking Valve
    • Figure 9-14 Pilot Select Valve
    • Figure 9-15 Brake Valves
    • Figure 9-16 LSI Valve
    • Figure 9-17 Auxiliary Hydraulic Pressure Relief Valve
  • Section 10 Electrical
    • Figure 10-1 Electrical Installation
    • Figure 10-2 Road Lights Installation
    • Figure 10-3 Work Lights Installation
    • Figure 10-4 Cab Switches
    • Figure 10-5 Cab Fuse Holder
    • Figure 10-6 Frame Base Harness
    • Figure 10-7 Frame Options Harness
    • Figure 10-8 Cab Harness
    • Figure 10-9 Cab Roof Harness
    • Figure 10-10 Roof Worklight Harness
    • Figure 10-11 Boom Worklight Harness
    • Figure 10-12 AC System Harness
    • Figure 10-13 Boom Aux Harness
    • Figure 10-14 LSI Timer Installation
    • Figure 10-15 Speedometer Sensor Installation
    • Figure 10-16 LSI Installation
    • Figure 10-17 LSI Axle Sensor & Boom Proximity Sensor Installation
    • Figure 10-18 Function Cutout Jump Harness
    • Figure 10-19 Heater Jumper Harness
  • Section 11 Decals
    • Figure 11-1 Frame & Boom Decals
  • Recommended Spare Parts
  • Part Number Index