Document Outline

• 31200454_B_G10-55A G12-55A AccuPlace Parts Manual
  • Effectivity Page
  • Table of Contents
  • Section 1 Frame & Attaching Parts
    • Figure 1-1 Frame Shrouding & Trim
    • Figure 1-2 Axle & Fender Mounting
    • Figure 1-3 Outrigger Mounting
    • Figure 1-4 Pintle Hook Install
  • Section 2 Boom
    • Figure 2-1 First Boom Section
    • Figure 2-2 Wear Pads, Spacers & Shims, (First Boom Section)
    • Figure 2-3 Second Boom Section
    • Figure 2-4 Wear Pads, Spacers & Shims, (Second Boom Section)
    • Figure 2-5 Third Boom Section
    • Figure 2-6 Wear Pads, Spacers & Shims, (Third Boom Section)
    • Figure 2-7 Fourth Boom Section
    • Figure 2-8 Wear Pads, Spacers & Shims, (Fourth Boom Section)
    • Figure 2-9 Quick Switch Assembly
  • Section 3 Attachments
    • Figure 3-1 Tilt Carriage
    • Figure 3-2 Buckets
    • Figure 3-3 50”, 60” & 72” Side Tilt Carriage
    • Figure 3-4 12’ & 15’ Truss Boom
    • Figure 3-5 12’ Truss Boom w/ Winch
    • Figure 3-6 Sheet Material Handler Assembly
    • Figure 3-7 72” 90 Degree Swing Carriage
    • Figure 3-8 Forks
    • Figure 3-9 Fork Mounted Lifting Hook
    • Figure 3-10 72” 180 Degree Swing Carriage
    • Figure 3-11 Fork Mounted Platform
    • Figure 3-12 Grapple Bucket
    • Figure 3-13 Fork Pin Lock Installation
    • Figure 3-14 50” Dual Fork Positioning Carriage Assembly
  • Section 4 Engine & Attaching Parts
    • Figure 4-1 Engine Assembly
    • Figure 4-2 Perkins Engine
    • Figure 4-3 Fuel Tank & Lines
    • Figure 4-4 Radiator Assembly
    • Figure 4-5 Air Cleaner Installation
    • Figure 4-6 Exhaust Installation
    • Figure 4-7 ZF Transmission
    • Figure 4-8 ZF Transmission Assembly - Torque Converter & Input Group
    • Figure 4-9 ZF Transmission Assembly - Gearbox Housing Group
    • Figure 4-10 ZF Transmission Assembly - Forward Gear Group
    • Figure 4-11 ZF Transmission Assembly - Reverse Gear Group
    • Figure 4-12 ZF Transmission Assembly - 1st Shaft Group
    • Figure 4-13 ZF Transmission Assembly - 2nd Shaft Group
    • Figure 4-14 ZF Transmission Assembly - 3rd Shaft Group
    • Figure 4-15 ZF Transmission Assembly - 4th Shaft Group
    • Figure 4-16 ZF Transmission Assembly - Power Take-Off Group
    • Figure 4-17 ZF Transmission Assembly - Control Unit & Pressure Regulator Group
    • Figure 4-18 ZF Transmission Assembly - Gearshift System Group
    • Figure 4-19 ZF Transmission Assembly - Oil Pump, Filter & Dipstick Group
    • Figure 4-20 ZF Transmission Assembly - Transfer Box Group
  • Section 5 Drive Train
    • Figure 5-1 Front Axle Assembly
    • Figure 5-2 Front Axle - Central Housing & Steering Group
    • Figure 5-3 Front Axle - Differential Group
    • Figure 5-4 Front Axle - Hub Reduction Group
    • Figure 5-5 Front Axle - Brakes Group
    • Figure 5-6 Rear Axle Assembly
    • Figure 5-7 Rear Axle - Central Housing & Steering
    • Figure 5-8 Rear Axle - Differential Group
    • Figure 5-9 Rear Axle - Hub Reduction Group
    • Figure 5-10 Rear Axle - Brakes Group
    • Figure 5-11 Drive Shaft
    • Figure 5-12 Tires & Rims
  • Section 6 Cab
    • Figure 6-1 Cab Assembly
    • Figure 6-2 Cab
    • Figure 6-3 Suspension Seat
    • Figure 6-4 Instrument Panel
    • Figure 6-5 Heating Components
    • Figure 6-6 Air Conditioning
    • Figure 6-7 Air Conditioning Components
    • Figure 6-8 Top Cab Glass Shield
    • Figure 6-9 Front Cab Glass Shield
  • Section 7 Controls
    • Figure 7-1 Boom Joystick
    • Figure 7-2 Steering Column & Attaching Parts
    • Figure 7-3 Brake Pedal Assembly
    • Figure 7-4 Accelerator Pedal
  • Section 8 Hydraulic Circuits
    • Figure 8-1 Engine Hydraulics Install
    • Figure 8-2 Cab Hydraulics Install
    • Figure 8-3 Manifold & Accumulator Install
    • Figure 8-4 Lift and Outrigger Hydraulics
    • Figure 8-5 Transmission Hydraulics
    • Figure 8-6 Boom Hydraulics Assy
    • Figure 8-7 Auxiliary Hydraulics
  • Section 9 Hydraulic Components
    • Figure 9-1 Lift Cylinder
    • Figure 9-2 Extend/Retract Cylinder
    • Figure 9-3 Tilt Cylinder
    • Figure 9-4 Frame Level Cylinder
    • Figure 9-5 Stabilizer Cylinder
    • Figure 9-6 Outrigger Cylinder Assembly
    • Figure 9-7 Hydraulic Pump
    • Figure 9-8 Hydraulic Tank Assembly
    • Figure 9-9 Brake Valve
    • Figure 9-10 Hydraulic Manifold Valve
    • Figure 9-11 Steer Select Valve
    • Figure 9-12 180 Degree Swing Carriage Cylinder
    • Figure 9-13 Grapple Bucket Cylinder
    • Figure 9-14 Side Tilt Carriage Cylinder
    • Figure 9-15 72” 90 Degree Swing Carriage Cylinder
    • Figure 9-16 Frame Level, Outrigger Valve Install
    • Figure 9-17 Auxiliary Valve
  • Section 10 Electrical
    • Figure 10-1 Electrical Installation
    • Figure 10-2 Battery & Cables
    • Figure 10-3 Work Light Package
    • Figure 10-4 Engine Harness
    • Figure 10-5 Chassis Harness
    • Figure 10-6 Dash Harness
    • Figure 10-7 Transmission Relay Harness
    • Figure 10-8 Enclosed Cab Harness
    • Figure 10-9 VEC Options Harness
    • Figure 10-10 Cab Work Light Harness
    • Figure 10-11 Boom Work Light Harness
    • Figure 10-12 Lift Valve Harness
    • Figure 10-13 Extend/Retract Valve Harness
    • Figure 10-14 Lower Boom Harness
    • Figure 10-15 Boom Harness
    • Figure 10-16 Cab Control Harness
    • Figure 10-17 A/C Wire Harness
  • Section 11 Decals
    • Figure 11-1 Cab & Frame Decals
    • Figure 11-2 Boom Decals
  • Recommended Spare Parts
  • Part Number Index