Document Outline

• PowerFlex 700H, 700S, and 700AFE Drive Fan Systems, Frames 9...14 Drives, Installation Instructions
• Summary of Changes
  • New and Updated Information
• Table of Contents
• Preface
  • Who Should Use this Manual
  • Verify Your Drive Frame Size
  • What is Not in this Manual
  • Energy-related Products Fan Efficiency Directive
    • Phase 1 - Starts January 1, 2013
    • Phase 2 - Starts January 1, 2013, and Ending December 31, 2014
    • Phase 3 - Starts January 1, 2015
    • Fan System Replacement FAQs
    • Fan System Replacement Recommendations
  • How to Use this Manual
  • Fastener/Tool/Torque Information
  • General Precautions
    • Qualified Personnel
    • Personal Safety
    • Product Safety
    • Class 1 LED Product
• Chapter 1 - PowerFlex 700H and 700S Drives - Frame 9 Procedures
  • Frame 9 Fan System Spare Parts
    • AC Fan Systems
    • DC Fan Systems
  • Tools Needed for Frame 9 Fan System Repairs
  • Frame 9 Schematic Diagrams
  • Frame 9 Fan System Replacement Procedures
    • Remove Power from the Drive
    • Remove the Lower Protective Cover
    • Remove the Upper Protective Cover
    • Removing the Main Fan Inverter Capacitor Bracket
    • Main Fan Fuses (20-PP20202) and Fuse Holder (20-PP20300) Removal and Installation
    • Main Fan Inverter Cooling Fan (20-PP01049) Removal and Installation
    • Main AC Fan Inverter Capacitor (SK-H1-FANCAP-F9) Removal and Installation
    • Main AC Fan Inverter Circuit Board Assembly (20-VB00299) Removal and Installation
    • Main DC Fan Power Supply Circuit Board (SK-H1-DCFANBD1) Removal and Installation
    • AC to DC Fan System Retrofit Kit (SK-H1-DCFANRETROFIT-F9)
    • Main AC Fan (20-PP01080) and Main DC Fan (SK-Y1-DCFAN1) Assembly Removal and Installation
    • Main AC Fan Inverter Output Transformer (20-PP09055) Removal and Installation
    • Chassis Stirring Fan (20-PP01068) Removal and Installation
    • Cross-plate Stirring Fan (20-PP01068) Removal and Installation
    • Internal Stirring Fan (20-PP01068) Removal and Installation
• Chapter 2 - PowerFlex 700H and 700S Drives - Frame 10 Procedures
  • Frame 10 Fan System Spare Parts
    • AC Fan Systems
    • DC Fan Systems
  • Tools Needed for Frame 10 Fan System Repairs
  • Frame 10 Schematic Diagrams
  • Frame 10 Fan System Replacement Procedures
    • Remove Power from the Drive
    • Move the Control Frame and Remove the Air Flow Plate and Protective Covers
    • Remove the Main AC or DC Fan Power Supply Assemblies
    • Main AC Fan Inverter Circuit Board (20-VB00299) and AC Fan Output Transformer Assembly [20-FR10844 (Left) or 20-FR10845 (Right)] Removal and Installation
    • Main DC Fan Power Supply System (SK-H1-DCFANBD1) Removal and Installation
    • AC to DC Fan System Retrofit Kit (SK-H1-DCFANRETROFIT-F10)
    • Main AC Fan Inverter Capacitor (SK-H1-FANCAP-F1012) Removal and Installation
    • Main AC Fan (20-PP01080) and Main DC Fan (SK-Y1-DCFAN1) Assembly Removal and Installation
    • ASIC Circuit Board Assembly Cooling Fan (20-PP01096) Removal and Installation
    • AC or DC Fan System Fuses (20-PP20202) and Fuse Holder (20- PP20300) Removal and Installation
• Chapter 3 - PowerFlex 700H and 700S Drives - Frame 11 Procedures
  • Frame 11 Fan System Spare Parts
    • AC Fan Systems
    • DC Fan Systems
  • Tools Needed for Frame 11 Fan System Repairs
  • Frame 11 Schematic Diagrams
  • Frame 11 Fan System Replacement Procedures
    • Remove Power from the Drive
    • Move the Control Frame and Remove the Air Flow Plate and Protective Covers
    • Removing the Main AC or DC Fan Power Supply Assemblies
    • Main AC Fan Inverter Circuit Board (20-VB00299) and AC Output Transformer Assembly (20-FR10845) Removal and Installation
    • Main DC Fan Power Supply Circuit Board (SK-H1-DCFANBD1) Removal and Installation
    • AC to DC Fan System Retrofit Kit (SK-H1-DCFANRETROFIT-F11)
    • Main AC Fan Inverter Capacitor (SK-H1-FANCAP-F11) Removal and Installation
    • Main AC Fan (20-PP01080) and Main DC Fan (SK-Y1-DCFAN1) Assembly Removal and Installation
    • ASIC Circuit Board Assembly Cooling Fan (20-PP01096) Removal and Installation
    • AC or DC Fan System Fuses (20-PP20202) and Fuse Holder (20- PP20300) Removal and Installation
• Chapter 4 - PowerFlex 700H and 700S Drives - Frame 12 Procedures
  • Frame 12 Fan System Spare Parts
    • AC Fan System Spare Parts
    • DC Fan System Spare Parts
  • Frame 12 Schematic Diagrams
• Chapter 5 - PowerFlex 700H and 700S Drives - Frame 13 Procedures
  • Frame 13 Drive Configurations
  • Frame 13 Fan System Spare Parts
    • AC Fan Systems
    • DC Fan Systems
  • Tools Needed for Frame 13 Fan System Repairs
  • Frame 13 AFE Schematic Diagrams
  • Frame 13 Fan System Replacement Procedures
    • Remove Power from the Drive
    • Move the Control Frame, and Remove the Screens, Airflow Plates, and Protective Covers
    • Remove the Voltage Feedback Circuit Board Assembly (Inverter Only)
    • ASIC Circuit Board Assembly Cooling Fan (20-PP01096) Removal and Installation (Inverter Only)
    • AC or DC Fan System Fuses (20-PP20202) and Fuse Holder (20- PP20300) Removal and Installation
    • Remove the Main Fan Assembly
    • Removing the Main AC or DC Fan Power Supply Assemblies (Inverter Only)
    • Main AC Fan Inverter Circuit Board (20-VB00299) and DC Fan Power Supply Circuit Board (SK-H1-DCFANBD1) Removal and Installation (Converter Only)
    • Main AC Fan Inverter Circuit Board (20-VB00299) Removal and Installation (Inverter Only)
    • Main DC Fan Power Supply Circuit Board (SK-H1-DCFANBD1) Removal and Installation (Inverter Only)
    • AC to DC Main Fan System (SK-x1-DCFANRETROFIT-F13x and -14x) Retrofit
    • Main AC Fan Inverter Capacitor (SK-H1-FANCAP-F1314) Removal and Installation (Converter Only)
    • Main AC Fan Inverter Capacitor (SK-H1-FANCAP-F1314) Removal and Installation (Inverter Only)
    • Main AC Fan (20-FI13300) and Main DC Fan (SK-Y1-DCFAN1) Assembly Removal and Installation
• Chapter 6 - PowerFlex 700H and 700S Drives - Frame 14 Procedures
  • Frame 14 Drive Configurations
  • Frame 14 Fan System Spare Parts
    • AC Fan Systems
    • DC Fan Systems
  • Frame 14 System Diagrams
• Chapter 7 - PowerFlex 700AFE Drive - Frame 10 Procedures
  • Frame 10 AFE Drive Configurations
  • Frame 10 AFE Fan System Spare Parts
    • AC Fan Systems
    • DC Fan Systems
  • Tools Needed for Frame 10 AFE Fan System Repairs
  • Frame 10 AFE Fan System Schematic Diagrams
  • Frame 10 AFE Fan System Replacement Procedures
    • Power Structure Section
    • LCL Filter Section
• Chapter 8 - PowerFlex 700AFE Drive - Frame 13 Procedures
  • Frame 13 AFE Drive Configurations
  • Frame 13 AFE Fan System Spare Parts
    • AC Fan Systems
    • DC Fan Systems
  • Tools Needed for Frame 13 AFE Fan System Repairs
  • Frame 13 AFE Schematic Diagrams
  • Frame 13 AFE Fan System Replacement Procedures
    • Power Structure Section
    • LCL Filter Section
• Appendix A - PowerFlex 700H and 700S Diagnostic Procedures
  • Qualified Personnel
  • Personal Safety
  • Product Safety
  • Class 1 LED Product
  • Fan Inverter System Block Diagrams
    • AC Fan Inverter System
    • DC Fan System
    • PowerFlex 700H and PowerFlex 700S Drives
    • PowerFlex 700AFE
  • Checking the Fan Inverter Fuses
    • Checking Fuse Integrity with no Power Applied
    • Checking Fuse Integrity with Power Applied
  • Checking the Main Fan Supply Wires
  • Checking the AC Fan Inverter Capacitor
  • Isolating a Faulty Fan Inverter
    • Frame 9 PowerFlex 700H and 700S Drives
    • Frames 10 and 12 PowerFlex 700H and 700S Drives
    • Frame 11 PowerFlex 700H and 700S Drives
    • Frames 13 and 14 PowerFlex 700H and 700S Drives
    • Frames 10 and 13 PowerFlex 700AFE
  • Checking the Main AC Fan Inverter Circuit Board Diagnostic LEDs
    • AC Fan System LEDs
    • DC Fan System LEDs
    • Fan System Wiring and Operation
  • Testing the Main Fan Inverter Circuit Board Diagnostic LEDs
    • AC Fan System Test
    • DC Fan System Test
• Appendix B - Available Fan System Kits
  • Spare Part Kit Contents
• Back Cover