Document Outline

• SECTION 1: GENERAL INFORMATION
  • 1.01 Notes, Cautions and Warnings
  • 1.02 Important Safety Precautions
  • 1.03 Publications
  • 1.04 Note, Attention et Avertissement
  • 1.05 Precautions De Securite Importantes
  • 1.06 Documents De Reference
  • 1.07 Declaration of Conformity
  • 1.08 Statement of Warranty
• SECTION 2: SPECIFICATIONS
  • 2.01 General Description Of The System
  • 2.02 Plasma Power Supply
  • 2.03 Remote Arc Starter
  • 2.04 Gas Control Module
  • 2.05 Precision Plasma Cutting Torch
  • 2.06 Specifications & Electrical Requirements
  • 2.07 System Component Layout
  • 2.08 Power Supply Dimensions
  • 2.09 Power Supply Rear Panel Features
  • 2.10 Gas Requirements
  • 2.11 Gas Applications
  • 2.12 XT Torch Specifications
• SECTION 3: INSTALLATION
  • 3.01 Installation Requirements
  • 3.02 System Layout
  • 3.03 Cables & Leads Identification
  • 3.04 Lift the Power Supply
  • 3.05 Remove the Connections Cover
  • 3.06 Connect Work Cable and Pilot and Negative Leads
  • 3.07 Ground Connections
  • 3.08 Connect Coolant Leads
  • 3.09 Connect Cables for CNC, Remote Arc Starter, DMC-3000 and HE 400
  • 3.10 Handling and Installation of Fiber Optics
  • 3.11 Connect Fiber Optic Cable (Type 3 internal control module)
  • 3.12 Set Switches on the Command - Control Module (Type 3 Module)
  • 3.13 Height Control Connections
  • 3.14 Gas Control Module Installation
  • 3.15 Fiber Optic Cable Installation
  • 3.16 Gas Control Module: Control, Input, and Output Connections
  • 3.17 HE400 COOLER
  • 3.18 Install Remote Arc Starter
  • 3.19 Torch Valve Installation
  • 3.20 Connecting Torch
  • 3.21 Install Consumable Torch Parts
  • 3.22 Complete the Installation
• SECTION 4: OPERATION
  • 4.01 Power Supply Control Panel
  • 4.02 Start-Up Sequence
  • 4.03 Gas Control Module Operation
  • 4.04 First Time Operation Matching Gas Control to Lead Length
  • 4.05 Sequence Of Operation
  • 4.06 Gas Selection
  • 4.07 Power Supply Status Codes
  • 4.08 Remote Arc Starter: Spark Gap Adjustment
• SECTION 5: MAINTENANCE
  • 5.01 General Maintenance
  • 5.02 External Coolant Filter Cleaning Procedure
  • 5.03 Internal Coolant Filter Cleaning Procedure
  • 5.04 Coolant Replacement Procedure
  • 5.05 Remote Arc Starter: Service Chart
• SECTION 6: REPLACEMENT ASSEMBLIES & PARTS
  • 6.01 Replacement Power Supply
  • 6.02 System Layout
  • 6.03 Recommended Gas Supply Hose
  • 6.04 Leads and Cables
  • 6.05 Power Supply External Replacement Parts
  • 6.06 Power Supply Replacement Parts - Right Side
  • 6.07 Power Supply Replacement Parts - Right Side
  • 6.08 Power Supply Replacement Parts - Right Side
  • 6.09 Power Supply Replacement Parts - Front Panel
  • 6.10 Power Supply Replacement Parts - Front Panel
  • 6.11 Power Supply Replacement Parts - Right Side
  • 6.12 Power Supply Replacement Parts - Rear Panel
  • 6.13 Power Supply Replacement Parts - Right Side
  • 6.14 Power Supply Replacement Parts
  • 6.15 Power Supply Replacement Parts - Right Side
  • 6.16 Power Supply Replacement Parts - Right Side
  • 6.17 Gas Control Module (GCM-2010) Replacement Parts
  • 6.18 Gas Control Module (GCM-2010) Replacement Parts
  • 6.19 Remote Arc Starter (RAS-1000) Replacement Parts
  • 6.20 Remote Arc Starter (RAS-1000) Replacement Parts
  • 6.21 Command & Control Module - Replacement Parts
  • 6.22 HE 400 Heat Exchanger - Replacement Parts
• SECTION 7: TORCH MAINTENANCE
  • 7.01 Consumable Removal
  • 7.02 O-Ring Lubrication
  • 7.03 Parts Wear
  • 7.04 Torch Consumables Installation
  • 7.05 Coolant Leak Trouble-Shooting
• APPENDIX 1: Remote Arc Starter Schematic
• APPENDIX 2: Gas Control and Torch Valve Schematic
• APPENDIX 3: Gas Control Module Plumbing Diagram
• APPENDIX 4: Gas Control Module PCB Layout
• APPENDIX 5: Gas Control Display Module PCB Layout
• APPENDIX 6: CCM Input / Output PCB Layout
• APPENDIX 7: CCM CPU PCB Layout
• APPENDIX 8: CNC - Control Module PCB Connections
• APPENDIX 9: CNC
  • CNC functions
  • CNC Input / Output Descriptions
  • Simplified CNC Circuit.
  • CNC Connections.
• APPENDIX 10: Schematic, 230-460V Power Supply
• APPENDIX 10: Schematic, 230-460V, Power Supply Cont.
• APPENDIX 11: Schematic, CCC 400V Power Supply
• APPENDIX 11: Schematic, CCC 400V Power Supply Cont.
• APPENDIX 12: Schematic, CE 400V Power Supply
• APPENDIX 12: Schematic, CE 400V Power Supply Cont.
• APPENDIX 13: PUBLICATION HISTORY