Document Outline

• SECTION 1: GENERAL INFORMATION
  • 1.01 Notes, Cautions and Warnings
  • 1.02 Important Safety Precautions
  • 1.03 Publications
  • 1.04 Note, Attention et Avertissement
  • 1.05 Precautions De Securite Importantes
  • 1.06 Documents De Reference
  • 1.07 Declaration of Conformity
  • 1.08 Statement of Warranty
• SECTION 2: SPECIFICATIONS
  • 2.01 General Description Of The System
  • 2.02 Plasma Power Supply
  • 2.03 Remote Arc Starter
  • 2.04 Gas Control Modules
  • 2.05 Precision Plasma Cutting Torch
  • 2.06 Specifications & Electrical Requirements
  • 2.07 System Component Layout
  • 2.08 Power Supply Dimensions
  • 2.09 Power Supply Rear Panel Features
  • 2.10 Gas Requirements
  • 2.11 Gas Applications
  • 2.12 XT Torch Specifications
• SECTION 3: INSTALLATION
  • 3.01 Installation Requirements
  • 3.02 System Layout
  • 3.03 Cables & Leads Identification
  • 3.04 Lift the Power Supply
  • 3.05 Remove the Connections Cover
  • 3.06 Connect Work Cable and Pilot and Negative Leads
  • 3.07 Ground Connections
  • 3.08 Connect Coolant Leads
  • 3.09 Connect Cables for CNC, Remote Arc Starter, DMC-3000 and HE 400
  • 3.10 Handling and Installation of Fiber Optics
  • 3.11 Connect TSC-3000 Cable and DMC-3000 Fiber Optic Cable to CCM
  • 3.12 Set Switches on the Command - Control Module
  • 3.13 Height Control Connections
  • 3.14 HE400 COOLER
  • 3.15 DMC-3000 Gas Manifold Control Installation
  • 3.16 DPC-3000 Gas Pressure Control Installation
  • 3.17 Fiber Optic Cable Installation from CCM to DMC-3000.
  • 3.18 Fiber Optic Cable Installation From DMC-3000 to DPC-3000
  • 3.19 Install TSC-3000 Touch Screen Control
  • 3.20 Install Remote Arc Starter
  • 3.21 Connecting Torch
  • 3.22 Install Consumable Torch Parts
  • 3.23 Complete the Installation
• SECTION 4: OPERATION
  • 4.01 Power Supply Control Panel
  • 4.02 Start-Up Sequence
  • 4.03 TSC-3000 Navigation Functions
  • 4.04 TSC-3000 Initial Setup ONLY
  • 4.05 TSC-3000 Selecting New Process
  • 4.06 TSC-3000 Selecting Recently Used Process
  • 4.07 TSC-3000 Creating a Custom Process
  • 4.08 Back up and Restoration of Custom Processes.
  • 4.09 Sequence of Operation
  • 4.10 Gas Selection
  • 4.11 Power Supply Status Codes
  • 4.12 DMC-3000 Status Codes
  • 4.13 DPC-3000 Status Codes
• SECTION 5: MAINTENANCE
  • 5.01 General Maintenance
  • 5.02 External Coolant Filter Cleaning Procedure
  • 5.03 Internal Coolant Filter Cleaning Procedure
  • 5.04 Coolant Replacement Procedure
  • 5.05 Remote Arc Starter: Service Chart
  • 5.06 Remote Arc Starter: Spark Gap Adjustment
• SECTION 6: REPLACEMENT ASSEMBLIES & PARTS
  • 6.01 Replacement Power Supply
  • 6.02 System Layout
  • 6.03 Recommended Gas Supply Hose
  • 6.04 Leads and Cables
  • 6.05 Power Supply External Replacement Parts
  • 6.06 Power Supply Replacement Parts - Right Side
  • 6.07 Power Supply Replacement Parts - Right Side
  • 6.08 Power Supply Replacement Parts - Right Side
  • 6.09 Power Supply Replacement Parts - Front Panel
  • 6.10 Power Supply Replacement Parts - Front Panel
  • 6.11 Power Supply Replacement Parts - Right Side
  • 6.12 Power Supply Replacement Parts - Rear Panel
  • 6.13 Power Supply Replacement Parts - Right Side
  • 6.14 Power Supply Replacement Parts
  • 6.15 Power Supply Replacement Parts - Right Side
  • 6.16 Power Supply Replacement Parts - Right Side
  • 6.17 DFC-3000 Automated Gas Control System Replacement Components
  • 6.18 DMC-3000 Gas Control Module Replacement Parts
  • 6.19 DPC-3000 Gas Control Module Replacement Parts
  • 6.20 TSC-3000 Touch Screen Control Remote and Internal Replacement Parts
  • 6.21 Remote Arc Starter (RAS-1000) Replacement Parts
  • 6.22 Remote Arc Starter (RAS-1000) Replacement Parts
  • 6.23 Command & Control Module - Replacement Parts
  • 6.24 HE 400 Heat Exchanger - Replacement Parts
• SECTION 7: TORCH MAINTENANCE
  • 7.01 Consumable Removal
  • 7.02 O-Ring Lubrication
  • 7.03 Parts Wear
  • 7.04 Torch Consumables Installation
  • 7.05 Coolant Leak Trouble-Shooting
• APPENDIX 1: Remote Arc Starter Schematic
• APPENDIX 2: DMC-3000 Control PCB Layout
• APPENDIX 3: DPC-3000 Control PCB Layout
• APPENDIX 4: DMC-3000 / DPC-3000 Power Supply PCB Layout
• APPENDIX 5: TSC-3000 PCB Layout
• APPENDIX 6: CCM Input / Output PCB Layout
• APPENDIX 7: CCM CPU PCB Layout
• APPENDIX 8: CNC
  • CNC functions
  • CNC Input / Output Descriptions
  • Simplified CNC Circuit.
  • CNC Connections.
• APPENDIX 9: SERIAL COMMUNICATIONS
  • A9.01 Cables and Switch Settings for 2 and 4 Wire
• APPENDIX 10: Schematic, 230-460V Power Supply
• APPENDIX 10: Schematic, 230-460V, Power Supply Cont.
• APPENDIX 11: Schematic, CCC 400V Power Supply
• APPENDIX 11: Schematic, CCC 400V Power Supply Cont.
• APPENDIX 12: Schematic, CE 400V Power Supply
• APPENDIX 12: Schematic, CE 400V Power Supply Cont.
• APPENDIX 13: Schematic, DFC-3000 Auto Gas Box System
• APPENDIX 14: PUBLICATION HISTORY