Document Outline

• CONTENTS
• 1 GENERAL
  • 1.1 How to use this manual
  • 1.2 Other supplied documentation
  • 1.3 Service and support
  • 1.4 Used products and the environment
• 2 SAFETY
  • 2.1 Symbols
  • 2.2 Intended use
  • 2.3 Responsibility
  • 2.4 Qualification of the user
  • 2.5 Regulations and instructions
• 3 WARRANTY CONDITIONS
• 4 DESCRIPTION
  • 4.1 Identification of the product
    • 4.1.1 Identification of the product
    • 4.1.2 Identification of the pump
    • 4.1.3 Identification of the gearbox
    • 4.1.4 Identification of the electric motor
    • 4.1.5 Identification of the pump hose
  • 4.2 Construction of the pump
  • 4.3 Operation of a hose pump
  • 4.4 Description of Bredel hose pump with special rotor construction for CIP cleaning
  • 4.5 Application information & cleaning
  • 4.6 Pump hose
    • 4.6.1 General
    • 4.6.2 Hose compression force adjustment (shimming)
    • 4.6.3 Lubrication and cooling
    • 4.6.4 Gearbox
    • 4.6.5 Electric motor
    • 4.6.6 Available options
• 5 INSTALLATION
  • 5.1 Unpacking
  • 5.2 Inspections
  • 5.3 Installation conditions
    • 5.3.1 Ambient conditions
    • 5.3.2 Set-up
    • 5.3.3 Pipework
    • 5.3.4 Pulsating flow
  • 5.4 Lifting and moving the pump
• 6 COMMISSIONING
  • 6.1 Preparations
  • 6.2 Start-up
• 7 GENERAL MAINTENANCE
  • 7.1 Maintenance and periodic inspections
  • 7.2 Cleaning pump hose
  • 7.3 Changing lubricant
  • 7.4 Changing oil in gearbox
  • 7.5 Replacing pump hose
    • 7.5.1 Remove the lubricant
    • 7.5.2 Remove the pump hose
    • 7.5.3 Install the pump hose
    • 7.5.4 Fasten the pump hose
    • 7.5.5 Fill the pump with lubricant
    • 7.5.6 Finish the pump hose replacement
  • 7.6 Remove the cover
  • 7.7 Exchanging replacement parts
    • 7.7.1 Replacing pressing shoes
    • 7.7.2 Replacing seal and bearings
  • 7.8 Hose compression force adjustment (shimming)
  • 7.9 Fitting options
    • 7.9.1 Fitting a high-level float switch
    • 7.9.2 Fitting a low level float switch
    • 7.9.3 Float switch power specification
• 8 MAINTENANCE of cam and actuators
  • 8.1 Cam assembly
  • 8.2 Manually operated actuator
  • 8.3 Positioning of the electrical actuator
  • 8.4 Positioning of the pneumatic actuator
  • 8.5 Direct pneumatic connection
    • 8.5.1 Clockwise pump operation
    • 8.5.2 Counter clockwise pump operation
  • 8.6 5/2 valve controlles connection
    • 8.6.1 Clockwise pump operation
    • 8.6.2 Counter clockwise pump operation
    • 8.6.3 Setting the valve controlled pneumatic actuator response
• 9 STORAGE
  • 9.1 Hose pump
  • 9.2 Pump hose
• 10 TROUBLESHOOTING
• 11 SPECIFICATIONS
  • 11.1 Pumphead
    • 11.1.1 Performance
    • 11.1.2 Materials
    • 11.1.3 Actuator
    • 11.1.4 Lubricant
    • 11.1.5 Surface treatment
    • 11.1.6 Weights and dimensions
    • 11.1.7 Torques
    • 11.1.8 Shimming
    • 11.1.9 Parts list for Bredel CIP 40 and CIP 50 pump
    • 11.1.10 Parts list air operation for CIP pumps
    • 11.1.11 Parts list electrical operation for CIP pumps
    • 11.1.12 Parts list manual operation for CIP pumps
• EG-Declaration of Conformity
• Safety form