Document Outline

• 3.7.4 Configuration Screen 3-61
• 3.7.5 Backup and Restore Screen 3-63
• 3.7.6 CPU Monitor Screen 3-65
• 3.7.7 Setting Parameters Screen 3-67
• 3.7.8 NC Parameters Screen 3-70
• 3.7.12 Parameter Search Screen 3-75
• 3.7.13 High Speed Cutting Screen 3-77
• 3.7.14 User Install Screen 3-78
• 3.7.15 MTB Install Screen 3-81
• 3.7.16 PLC Parameters Screen 3-82
• 3.7.17 PLC Diagnosis Screen 3-83
• 3.7.18 Ladder Monitor Screen 3-88
• 3.7.19 Switch Label Screen 3-88
• 4.1 MAINTENANCE DATA 4-2
• 4.1.1 Checking the Status of Problems 4-2
• 4.1.2 Checking the NC Information 4-3
• 4.1.3 Display of Alarm Information 4-3
• 4.1.4 Cause of Alarm and Corrective Action 4-4
• 4.1.5 Troubleshooting (1) 4-5
• 4.1.6 Troubleshooting (2) 4-12
• 4.1.7 Alarms Not Indicated by Alarm Numbers 4-16
• 4.1.8 PCNC Alarms Not Indicated by Alarm Numbers 4-28
• 4.1.9 Touch Screen Maintenance 4-28
• 4.1.10 Mode of PCNC Operation 4-29
• 4.1.11 Self-Diagnosis Function 4-30
• 4.1.12 Hard Drive Mounting Replacement 4-32
  • 1
• Outline of the YASNAC System
  • 1.1 Outline of the YASNAC System 1-2
    • 1.1.1 System Configuration 1-2
    • 1.1.2 Environmental Requirements 1-3
    • 1.1.3 Machine Operation Panel 1-4
    • 1.1.4 General Specifications 1-5
  • 1.2 Protective Functions 1-9
    • 1.2.1 Emergency Stop 1-9
    • 1.2.2 Overtravel 1-9
    • 1.2.3 Stored Stroke Limit 1-10
    • 1.2.4 Interlock Inputs 1-12
• 1.1 Outline of the YASNAC System
  • 1.1.1 System Configuration
    • FIGURE 1.1.1.1: Standard Configuration of PCNC System
    • Table 1.1.1.1: List of YASNAC PCNC System Components
  • CPU rack
  • JZNC-JPCRKM-o-oooo-oo
  • NC Operation Panel
  • JZNC-JPCOP-ooo-oo
  • SERVOPACK
  • SGDC-oo
  • Spindle drive
  • CIMR-M5oo
  • Servomotor
  • SGMo-oo
  • Spindle motor
  • UAASKA-oo
  • Remote Pendant
  • TBA
    • 1.1.2 Environmental Requirements
    • 1.1.3 Machine Operation Panel
      • FIGURE 1.1.3.1: Example of Machine Operation Panel
    • 1.1.4 General Specifications
  • Controlled axes
  • Number of simultaneously controlled axes
  • Least input increment
  • Least output increment
  • Maximum programmable value
  • Absolute/incremental programming
  • Decimal point input
  • Input unit 10 times
  • Tape code
  • NC tape
  • Input format
  • Buffer register
  • Positioning
  • Linear interpolation
  • Circular interpolation
  • Rapid traverse
  • Cutting feed
  • Dwell
  • Incremental feed
  • Automatic acceleration and deceleration
  • Program storage capacity
  • Number of programs
  • Program editing
  • Program number search
  • Sequence number search
  • Address search
  • MDI editing
  • Operation panel
  • MDI function
  • l-line MDI
  • Operation and display
  • Calendar display
  • Pop-up menu
  • Buzzer function
  • Input/Output interface
  • Tool function
  • Miscellaneous function
  • Tool length offset
  • Tool position offset
  • Number of tool offset data sets
  • Manual return to reference point
  • Automatic return to reference point
  • Automatic return to second reference point
  • Reference point return check
  • Return from reference point
  • Base coordinate system setting
  • Label skip
  • Single block
  • Optional stop
  • Optional block skip
  • Dry run
  • Machine lock
  • Miscellaneous function lock
  • Display lock
  • Manual absolute
  • Numerical value set-up
  • Break-point function
  • Operation mode
  • Feed hold
  • Circular interpolation by R command
  • Repetitive circle interpolation
  • Subprogram
  • Exact stop check
  • Exact stop check mode
  • Emergency stop input
  • Overtravel
  • Axis interlock
  • Stored stroke limit
  • Self-diagnostics (always displayed)
  • Power supply
  • Ambient temperature
  • Humidity
  • Number of controlled axes
  • Rotary axis control
  • Least input/output increment of rotary axis
  • Inch/metric switching
  • Multi-active registers
  • Helical interpolation
  • Synchronized feed (solid tap)
  • High-speed mode operation
  • F1-digit
  • Simultaneous1-axis handle feed
  • Simultaneous 2-axis handle feed
  • Simultaneous 3-axis handle feed
  • Addition of program storage capacity
  • Addition of number of programs
  • Playback
  • Internal toggle switch
  • NC program drawing
  • Comment display function
  • Tape reader without take-up reels
  • Tape reader with take-up reels
  • RS-232C interface
  • T4-digit command
  • Second miscellaneous function
  • Tool radius offset
  • Addition of tool offset data sets
  • Manual second reference point return
  • Automatic third/fourth reference point return
  • Workpiece coordinate system setting
  • Expanded number of workpiece coordinate systems
  • Local coordinate system
  • Rotation of workpiece coordinate system
  • Optional block skip B
  • Automatic mode handle offset
  • Program restart
  • Automatic tool length measurement (TLM)
  • Manual interruption point return
  • Canned cycle
  • Canned cycle B
  • Circle cutting
  • Macroprogram
  • Programmable mirror image
  • Scaling
  • Coordinate system rotation
  • Automatic comer override
  • Programmable data input
  • Hole machining pattern cycle
  • Program copy
  • Stored pitch error compensation
  • Unidirectional approach
  • Skip function
  • Tool life control function
  • Program interruption
  • Stored stroke limit B
  • Stored stroke limit C
• 1.2 Protective Functions
  • 1.2.1 Emergency Stop
    • Table 1.2.1.1: Emergency Related Signals
  • Emergency Stop Input
  • CN12-19 pin on JZNC-JFC 10 board
  • SVMX
  • CN12-17 pin on JZNC-JFC 10 board
  • BKX
  • CN12-16 pin on JZNC-JFC 10 board
    • 1.2.2 Overtravel
      • Table 1.2.2.1: Axis Stop Direction with Overtravel Input “Opened”
    • 1.2.3 Stored Stroke Limit
      • FIGURE 1.2.3.1: Stored Stroke Limit
      • Table 1.2.3.1: G Code Used to Turn ON/OFF the Stored Stroke Limit B Function
      • FIGURE 1.2.3.2: Stored Stroke Limit B Function
    • 1.2.4 Interlock Inputs
      • 2
  • PCNC System Outline
    • 2.1 General Operation Flow 2-4
    • 2.2 Insection before Turning the Power ON 2-5
      • 2.2.1 Inspection of the PCNC unit 2-6
      • 2.2.2 Prepartion before Turning the Power ON 2-7
    • 2.3 Turning the Power ON/OFF and Inspection after Power ON/OFF 2-8
      • 2.3.1 Procedure for Turning the Power ON 2-8
      • 2.3.2 Checking the Motors for Abnormalities 2-9
      • 2.3.3 Procedure for Turning the Power OFF 2-9
      • 2.3.4 Inspection of the Battery 2-10
    • 2.4 Manual Operation (1) 2-12
      • 2.4.1 Manual Rapid Traverse (RAPID) 2-12
      • 2.4.2 Jog Feed (JOG) 2-13
      • 2.4.3 Step Feed (STEP) 2-13
      • 2.4.4 Handle Feed (HANDLE)* 2-13
    • 2.5 Manual Operation (1) 2-13
      • 2.5.1 Simultaneous 2- or 3-axis Handle Feed* 2-15
      • 2.5.2 Manual Reference Point Return 2-16
      • 2.5.3 Manual Reference Point Return to the Second Reference Point 2-18
      • 2.5.4 1-line MDI 2-19
    • 2.6 Automatic Operation (1) 2-20
      • 2.6.1 Preparation of Automatic Operation 2-20
      • 2.6.2 Memory Operation 2-22
      • 2.6.3 MDI Operation 2-23
      • 2.6.4 Feed Hold 2-23
      • 2.6.5 Override 2-24
    • 2.7 Automatic Operation (2) 2-24
      • 2.7.1 Optional Stop 2-24
      • 2.7.2 Optional Block Skip 2-24
      • 2.7.3 Dry Run 2-26
      • 2.7.4 Display Lock and Machine Lock 2-26
      • 2.7.5 Auxiliary Function Lock 2-27
      • 2.7.6 Z-axis Command Neglect 2-27
      • 2.7.7 4th-axis Command Neglect 2-27
      • 2.7.8 5th-axis Command Neglect 2-28
    • 2.8 OPERATION INTERVENTION (during automatic operation) 2-29
      • 2.8.1 Manual Operation Intervention during automatic operation 2-29
      • 2.8.2 MDI Operation Intervention during automatic operation 2-30
      • 2.8.3 Automatic Handle Mode Offset 2-30
      • 2.8.4 Manual Absolute 2-32
    • 2.9 AUTOMATIC OPERATIONS AT ENHANCED LEVEL 2-34
      • 2.9.1 Tool Length Measurement* 2-34
      • 2.9.2 Return to the Operation Interrupted Point* 2-37
      • 2.9.3 Manual Centering Operation* 2-37
      • 2.9.4 Program Restart 2-38
      • 2.9.5 Playback Function 2-44
• 2.1 General Operation Flow
  • FIGURE 2.1.1: Operation Procedure
• 2.2 Inspection Before Turning the Power ON
  • 2.2.1 Inspection of the NC Unit
  • 2.2.2 Preparation before Turning the Power ON
• 2.3 Turning the Power ON and Inspecting After Power ON
  • 2.3.1 Procedure for Turning the Power ON
    • FIGURE 2.3.1.1: Power ON Sequence
  • 2.3.2 Checking the Motors for Abnormalities
  • 2.3.3 Procedure for Turning Power OFF
    • FIGURE 2.3.3.1: Power OFF Sequence
  • 2.3.4 Inspection of the Battery
    • FIGURE 2.3.4.1: Location of the Battery on the PCNC board
    • FIGURE 2.3.4.2: Connecting the Battery Connector
• 2.4 Manual Operation (1)
  • 2.4.1 Manual Rapid Traverse (RAPID)
  • 2.4.2 Jog Feed (JOG)
  • 2.4.3 Step Feed (STEP)
  • 2.4.4 Handle Feed (HANDLE)*
• 2.5 Manual Operation (2)
  • 2.5.1 Simultaneous 2 or 3-axis Handle Feed *
    • FIGURE 2.5.1.1: Simultaneous 2 or 3-axis Pulse Handle Feed
  • 2.5.2 Manual Reference Point Return
    • FIGURE 2.5.2.1: Manual Reference Point Return
  • 2.5.3 Manual Reference Point Return to the Second Reference Point*
  • 2.5.4 1-line MDI
• 2.6 Automatic Operation (1)
  • 2.6.1 Preparation of Automatic Operation
    • FIGURE 2.6.1.1: Coordinate System for Machining
  • 2.6.2 Memory Operation
  • 2.6.3 MDI Operation
  • 2.6.4 Feed Hold
  • 2.6.5 Override
    • Table 2.6.5.1: Feedrate Override Steps
• 2.7 Automatic Operation (2)
  • 2.7.1 Optional Stop
  • 2.7.2 Optional Block Skip
  • 2.7.3 Dry Run
    • Table 2.7.3.1: Rapid Traverse in Dry Run
  • Rapid traverse rate
  • Jog feedrate set with JOG FEEDRATE switch
    • 2.7.4 Display Lock and Machine Lock
    • 2.7.5 Auxiliary Function Lock
    • 2.7.6 Z-axis Command Neglect
    • 2.7.7 4th-axis Command Neglect
    • 2.7.8 5th-axis Command Neglect
• 2.8 Operation Intervention During Automatic Operation
  • 2.8.1 Manual Operation Intervention during Automatic Operation
  • 2.8.2 MDI Operation Intervention during Automatic Operation
  • 2.8.3 Automatic Handle Mode Offset *
    • Table 2.8.3.1: Setting Valid/Invalid for AUTO MODE HANDLE OFFSET
  • 2.8.4 Manual Absolute
    • FIGURE 2.8.4.1: Operation with MANUAL ABSOL.UTE Switch ON
    • 3
  • HMI Process Operation
    • 3.1 USER INTERFACE OVERVIEW 3-7
      • 3.1.1 Status Bar 3-7
      • 3.1.2 Battery Indicator 3-7
      • 3.1.3 NC Execution Status 3-7
      • 3.1.4 Motion Status 3-8
      • 3.1.5 Alarm Message 3-8
      • 3.1.6 Warning Message 3-8
      • 3.1.7 Time/Date 3-11
      • 3.1.8 Mode / MDI / Toolbar 3-11
      • 3.1.9 Mode Indicator 3-12
      • 3.1.10 Menu Bar 3-18
    • 3.2 RECURRING COMPONENTS 3-19
      • 3.2.1 Position Display 3-19
      • 3.2.2 Program Display 3-20
      • 3.2.3 Nest Level Display 3-21
      • 3.2.4 Shortcuts 3-21
      • 3.2.5 Number Field 3-22
      • 3.2.6 File Browser 3-23
    • 3.3 RUN MENU 3-25
      • 3.3.1 Production Screen 3-25
      • 3.3.2 Proveout Screen 3-27
      • 3.3.3 NC Switch Screen 3-33
      • 3.3.4 Timers Screen 3-34
    • 3.4 PROGRAM MENU 3-36
      • 3.4.1 File Screen 3-36
      • 3.4.2 Editor Screen 3-42
      • 3.4.3 List Screen 3-48
      • 3.4.4 Macro Variables 3-51
    • 3.5 TOOL MENU 3-53
      • 3.5.1 Offsets Screen 3-53
      • 3.5.2 Magazine Screen 3-55
    • 3.6 SETUP MENU 3-57
      • 3.6.1 Workshift Screen 3-57
      • 3.6.2 Four (4) Positions Screen 3-58
      • 3.6.3 One (1) Position Screen 3-59
    • 3.7 UTILITIES MENU 3-61
      • 3.7.1 Login Screen 3-61
      • 3.7.2 PC Settings Screen 3-63
      • 3.7.3 Maintenance Screen 3-65
      • 3.7.4 Configuration Screen 3-66
      • 3.7.5 Backup and Restore Screen 3-68
      • 3.7.6 CPU Monitor Screen 3-70
      • 3.7.7 Setting Parameters Screen 3-71
      • 3.7.8 NC Parameters Screen 3-74
      • 3.7.9 Machine Setup Screen 3-75
      • 3.7.10 Pitch Error Screen 3-76
      • 3.7.11 Solid Tap Screen 3-78
      • 3.7.12 Torque Ripple Screen 3-79
      • 3.7.13 Parameter Search Screen 3-80
      • 3.7.14 High Speed Cutting Screen 3-82
      • 3.7.15 User Install Screen 3-83
      • 3.7.16 MTB Install Screen 3-86
      • 3.7.17 PLC Parameters Screen 3-87
      • 3.7.18 PLC Diagnosis Screen 3-88
      • 3.7.19 Ladder Monitor Screen 3-93
      • 3.7.20 Switch Label Screen 3-93
    • 3.8 ALARM MENU 3-96
      • 3.8.1 NC Alarm Screen 3-96
      • 3.8.2 PLC Alarm Screen 3-97
      • 3.8.3 Alarm History Screen 3-98
    • 3.9 HELP MENU 3-100
      • 3.9.1 MMI Map Screen 3-100
      • 3.9.2 Manual Screen 3-101
      • 3.9.3 About Screen 3-102
    • 3.10 OFF LINE MODE 3-103
      • 3.10.1 The Offline Mode Interface 3-103
• LIST OF FIGURES
• LIST OF TABLES
  • 3.1 USER INTERFACE OVERVIEW
    • 3.1.1 Status Bar
      • FIGURE 3.1.1.1. Status Bar
    • 3.1.2 Battery Indicator
    • 3.1.3 NC Execution Status
      • Table 3.1.3.1: Possible Execution Status Values
    • STP
    • The NC is not executing
    • BUFn
    • The NC is in the n-block buffering status.
    • RST
    • NC is in reset status (Panel reset, Program reset, External reset)
    • PCHSC
    • PC High speed cutting mode
    • GHSC
    • GHSC form compensation mode
    • COR
    • G107 corner feed rate override mode
    • FH
    • Feed hold status
    • PRS
    • Program return search status
    • blank
    • Idle (none of above)
      • 3.1.4 Motion Status
        • Table 3.1.4.1: Possible Motion Status Values
    • M
    • M code executing
    • S
    • S code executing
    • T
    • T code executing
    • F
    • Feed moving
    • RT
    • Rapid moving
    • B
    • B code executing
    • DWELL
    • Dwell executing
    • MAN-F
    • Manual interpolation
    • SAGR
    • Spindle speed agree signal waiting
    • CWAIT
    • C pulse waiting
    • blank
    • Idle
      • 3.1.5 Alarm Message
      • 3.1.6 Warning Message
        • Table 3.1.6.1: Common Warning Messages
    • INPUT ERROR!
    • O NO NOT FOUND!
    • NOT FOUND!
    • ALREADY IN!
    • OVER MEM CAP!
    • TOO MANY PROGS!
    • VERIFY ERROR!
    • MACRO LOCK!
    • LINE LOCK!
    • RUNNING PROGRAM!
    • NC IS RUNNING!
    • FORMAT ERROR!
    • IMPOSS COLLECT!
    • TOO MANY CHARS!
    • SETTING UNREADY!
    • EDIT LOCK!
    • NOT FOUND!
    • ALREADY EDITED!
    • SELECT MODE ERR!
    • COPY MODE ERROR!
    • MOVE MODE ERROR!
    • INPUT ERROR!
    • PRM SETTING ERR!
    • BIAS ERROR!
    • BOTTOM ERROR!
    • OFFSET ERROR!
    • H D ERROR!
    • CAN'T SET COORD!
    • OVER MDI BUFFER!
    • OVER MEM CAP!
    • RUNNING PROGRAM!
    • MACRO LOCK!
    • MEASURMENT ERR!
    • TOO LARGE AREA!
    • FORMAT ERROR!
    • PROG NESTING ER!
    • ADDRESSING ER!
    • AXIS IS MOVING!
    • REPETITION ERR!
    • CAN'T WRITE!
    • RUN MODE ERROR!
    • AXIS ZR POS CMP!
    • AXIS IS MOVING!
    • NOT SET FOR ABS!
    • IN/OUT/VER LOCK!
    • NO ANSWER INTEX!
    • NO ANSWER MMON!
    • SET INVALIDITY!
    • EDIT INVALIDITY!
    • TORQUE LIMIT!
    • DRAWING!
    • NOT FOUND P NO!
    • ALREADY IN!
    • INSTR/OBSV!
    • DISCONNECT!
    • LADDER ROM NONE!
    • LADDER DATA NG!
    • C_MONI ERROR!
    • LADDER RUNNING!
    • PRM SETTING ERR!
    • ALREADY IN!
    • NC IS RUNNING!
    • BREAK POINT!
    • READING PROGRAM!
    • READING PROGRAM!
    • EDITING PROGRAM!
    • PRM WRITING ENABLED!
    • EXECUTING!
    • PLAYBACK LOCK!
    • RESTARTING PROG!
    • FSED MODE INVLD
    • CAN'T STORE FS!
    • CAN'T CHANGE FS!
    • CAN'T CLEAR FS!
    • FS STORE EXCEED!
    • START POINT!
      • 3.1.7 Time/Date
      • 3.1.8 Mode / MDI / Toolbar
        • FIGURE 3.1.8.1. Mode Indicator, MDI and Toolbar Areas
      • 3.1.9 Mode Indicator
        • Table 3.1.9.1: Possible NC Modes
    • Rapid
    • Manual - can be used to move an axis at a rapid traverse rate. 1 line MDI works in this mode.
    • Jog
    • Manual - moves the axis at a selected feed rate while the Jog button is pressed. 1 line MDI works...
    • Handle
    • Manual - turning the pulse handle moves the selected axis. 1 line MDI works in this mode.
    • MDI
    • NC part program execution mode where commands are entered at the machine by the operator. Program...
    • Mem
    • NC part program execution mode from PC memory such as HD/FD/ Network OR NC part program execution...
      • Using single line MDI:
        • Table 3.1.9.2: Parameters Affecting MDI Mode
    • 3002
    • 0
    • 0
    • The MDI buffer is cleared if M02 or M30 is specified at the end of the MDI program.
    • 3002
    • 0
    • 1
    • The MDI buffer is NOT cleared if M02 or M30 is specified at the end of the MDI program.
    • 3002
    • 1
    • 0
    • External reset clears the MDI buffer.
    • 3002
    • 1
    • 1
    • External reset does NOT clear the MDI buffer.
    • 3002
    • 2
    • 0
    • Execution of the MDI program will start at the current cursor position.
    • 3002
    • 2
    • 1
    • Execution of the MDI program will start at the beginning of the program.
    • 4008
    • 0
    • 0
    • External reset causes the execution pointer to be rewound.
    • 4008
    • 0
    • 1
    • External reset does NOT cause the execution pointer to be rewound.
      • FIGURE 3.1.9.1. The Calculator Dialog
      • FIGURE 3.1.9.2. The Expanded Calculator Dialog
      • Incrementing a number:
      • Raising a number to a power:
      • Using the Get key:
      • Using the Put key:
      • Using the Fixed button:
      • Copying from a Program Display:
      • Copying from one screen to another screen:
      • Copying from a position display:
      • Using the Backward and Forward buttons:
        • 3.1.10 Menu Bar
          • FIGURE 3.1.10.1. Menubar
  • 3.2 RECURRING COMPONENTS
    • 3.2.1 Position Display
      • FIGURE 3.2.1.1. Editing an Axis in a Position Display
    • 3.2.2 Program Display
      • FIGURE 3.2.2.1. Example of a Program Display
      • Table 3.2.2.1: Arrow Colors in Program Displays
    • Green
    • Program is executing. The current line of execution cannot be set by user.
    • Cyan
    • G-code is executing and the system is in MDI mode.
    • White
    • No program is executing. If the machine is in MEM mode, this indicates that the user can change t...
      • Positioning the Cursor:
        • 3.2.3 Nest Level Display
        • 3.2.4 Shortcuts
        • 3.2.5 Number Field
    • 0.0000|
    • 2
    • 0.0002|
    • 3
    • 0.0023|
    • 4
    • 0.0234|
    • 5
    • 0.2345|
    • 6
    • 2.3456|
    • 0.0000|
    • 2
    • 0.0002|
    • 3
    • 0.0023|
    • .
    • 23.|0000
    • 4
    • 23.4|000
    • 5
    • 23.45|00
    • .
    • 2345.|0000
    • Backspace
    • 0.2345|
    • -
    • -0.2345|
    • ¨
    • -0.234|5
    • ¨
    • -0.23|45
    • Backspace
    • -0.0245
    • 0.0000|
    • .
    • 0.|0000
    • 2
    • 0.2|000
    • 3
    • 0.23|00
    • 4
    • 0.234|0
    • 5
    • 0.2345|
    • 6
    • 0.2345|
      • 3.2.6 File Browser
        • FIGURE 3.2.6.1. The Save As Dialog
  • 3.3 RUN MENU
    • 3.3.1 Production Screen
      • FIGURE 3.3.1.1. The Run Production Screen
    • 3.3.2 Proveout Screen
      • FIGURE 3.3.2.1. The Run Proveout Screen
    • Using Search to set the running pointer:
    • Editing the currently executing program:
      • FIGURE 3.3.2.2. 4 Views of the G-code Display Component
      • Table 3.3.2.1: M Codes
    • 1
    • M90
    • M91
    • Program int Off
    • Program int On
    • 2
    • M92
    • M93
    • Multi reg Off
    • Multi reg On
    • 3
    • M94
    • M95
    • Mirror Off
    • Mirror On
    • 4
    • M96
    • M97
    • Round arc mode
    • Intersection mode
      • Table 3.3.2.2: G Codes
    • 01 group
    • G00 G01 G02 G03
    • Rapid
    • Linear
    • CW
    • CCW
    • 02 group
    • G17
    • G18
    • G19
    • XY plane
    • ZX plane
    • YZ plane
    • 03 group
    • G90
    • G91
    • Absolute
    • Incremental
    • 04 group
    • G22
    • G23
    • S limit On
    • S limit Off
    • 05 group
    • G93
    • G94
    • Solid Tap Feed pre min.
    • 06 group
    • G20
    • G21
    • Inch
    • MM.
    • 07 group
    • G40
    • G41
    • G42
    • Tool offset Off Tool offset left
    • Tool offset right
    • 08 group
    • G43
    • G44
    • G49
    • Tool length +
    • Tool length –
    • Tool length Off
    • 09 group
    • G73
    • G74
    • G76
    • G77
    • G80
    • G81
    • G82
    • G83
    • G84
    • G85
    • G86
    • G87
    • G88
    • G89
    • G174
    • G181
    • G182
    • G184
    • G185
    • G186
    • G187
    • G189
    • Hi-speed deep hole Reverse tapping
    • Boring
    • Back boring
    • Canned cycle Off
    • Drilling
    • Spot facing
    • Deep hole drilling
    • Tapping
    • Boring
    • Boring
    • Boring
    • Boring
    • Boring
    • Rev. deep solid tap
    • 2 step hole drilling
    • 2 step spot facing
    • Deep hole solid tap
    • 2 step boring
    • 2 step boring
    • 2 step boring
    • 2 step boring
    • 10 group
    • G98
    • G99
    • Initial level return
    • R point return
    • 12 group
    • G52
    • G54
    • G55
    • G56
    • G57
    • G58
    • G59
    • Local coordinate
    • Work shift 1
    • Work shift 2
    • Work shift 3
    • Work shift 4
    • Work shift 5
    • Work shift 6
    • 13 group
    • G61
    • G64
    • Exact stop On
    • Exact stop Off
    • 14 group
    • G66
    • G67
    • Macro modal On
    • Macro modal Off
    • 15 group
    • G50
    • G51
    • Scaling Off
    • Scaling On
    • 17 group
    • G122
    • G123
    • Tool life Regist Off
    • Tool life Regist On
    • 18 group
    • G68
    • G69
    • Rotation On
    • Rotation Off
    • 22 group
    • G128
    • G129
    • Cylindrical Off
    • Cylindrical On
    • 23 group
    • G126
    • G127
    • Polar coordinate On
    • Polar coordinate Off
    • Non modal group
    • G04
    • G06
    • G09
    • G10
    • G12
    • G13
    • G25
    • G27
    • G28
    • G29
    • G30
    • G31
    • G45
    • G46
    • G47
    • G48
    • G53
    • G65
    • G70
    • G71
    • G72
    • G92
    • G106
    • G107
    • G108
    • Dwell
    • Err detect Off
    • Exact stop
    • Data input
    • Circle cut CW
    • Circle cut CCW
    • Program copy
    • Zero ret check
    • Zero return
    • Ret from zero
    • Zero return
    • Skip
    • Tool offset +
    • Tool offset –
    • Tool offset 2+
    • Tool offset 2-
    • Machine coordinate
    • Macro call
    • Bolt hole circle
    • Arc pattern
    • Line at angle
    • Coordinate set
    • Auto corner
    • Corner feed On
    • Corner feed Off
      • 3.3.3 NC Switch Screen
        • FIGURE 3.3.3.1. The NC Switch Screen
      • 3.3.4 Timers Screen
        • FIGURE 3.3.4.1. The Timers Screen
      • Using the Cycle Start Timer:
      • Using the Feed Cutting Timer:
  • 3.4 PROGRAM MENU
    • 3.4.1 File Screen
      • FIGURE 3.4.1.1. The File Screen
    • Sorting programs using the comment field:
    • O00010
    • ABC
    • O00020
    • ABD
    • O00030
    • ACD
    • O00040
    • BCD
    • O00050
    • 1234
      • Deleting a folder that is not empty:
      • Searching for a specific program using a comment:
        • FIGURE 3.4.1.2. New Folder Dialog
        • FIGURE 3.4.1.3. Rename Dialog
        • Table 3.4.1.1: Macro Lock Parameters
    • pm 20
    • 0
    • Permits/prohibits display and edit of O8000 - O8999
    • pm 21
    • 0
    • Permits/prohibits edit of O8000 - O8999
    • pm 22
    • 0
    • Permits/prohibits edit of O9000 - O9999
    • pm 3004
    • 0
    • Permits/prohibits display and edit of O9000 - O9999
      • Table 3.4.1.2: Parameters Controlling O8000 - O8999
    • permitted
    • permitted
    • yes
    • yes
    • permitted
    • prohibited
    • no
    • no
    • prohibited
    • permitted
    • no
    • yes
    • prohibited
    • prohibited
    • no
    • no
      • Table 3.4.1.3: Parameters Controlling O9000 - O9999
    • permitted
    • permitted
    • yes
    • yes
    • permitted
    • prohibited
    • no
    • no
    • prohibited
    • permitted
    • no
    • yes
    • prohibited
    • prohibited
    • no
    • no
      • Creating and deleting a folder:
      • Deleting multiple files:
      • Moving a file to a different directory:
        • 3.4.2 Editor Screen
          • FIGURE 3.4.2.1. The Editor Screen
          • Table 3.4.2.1: Shortcut Keys
    • Ctrl-X
    • Deletes the selected text.
    • Ctrl-C
    • Behavior identical to the Copy button
    • Ctrl-V
    • Behavior identical to the Paste button.
    • Ctrl-End
    • Moves the cursor to the end of the program.
    • Ctrl-Shift-End
    • Selects all text from the cursor position to the end of the program.
    • Ctrl-Home
    • Moves the cursor to the beginning of the program.
    • Ctrl-Shift-Home
    • Selects all text from the cursor position to the beginning of the program.
    • Page Down
    • Shows the next page of the program and moves the cursor to the center of the page.
    • Page Up
    • Shows the previous page of the program and moves the cursor to the center of the page.
    • Home
    • Moves the cursor to the beginning of a line.
    • End
    • Moves the cursor to the end of a line.
    • Shift-
    • [directional arrow]
    • Selects text from when the Shift key is pressed until the Shift key is released
    • Shift-Page Down
    • Selects pages of text from when the Shift key is pressed until the Shift key is released
    • Shift-Page Up
    • Selects pages of text from when the Shift key is pressed until the Shift key is released
      • Selecting the entire program:
        • FIGURE 3.4.2.2. The Replace All Confirmation/Status Dialog
      • Inserting a word:
      • Changing a word:
      • Erasing a word:
      • Searching for text:
      • Copying text:
      • Moving a line of text:
        • FIGURE 3.4.2.3. Save As Dialog
        • FIGURE 3.4.2.4. New File Dialog
      • Creating a simple program:
      • Discarding unwanted changes:
        • 3.4.3 List Screen
          • FIGURE 3.4.3.1. The List Screen
          • FIGURE 3.4.3.2. List Screen showing comments
        • 3.4.4 Macro Variables
          • FIGURE 3.4.4.1. Local Variables Tab of Program:Macro Variables
          • FIGURE 3.4.4.2. Common Variables Tab of Program: Macro Variables
  • 3.5 TOOL MENU
    • 3.5.1 Offsets Screen
      • FIGURE 3.5.1.1. The Tool Offsets Screen
      • FIGURE 3.5.1.2. Tool Offsets Error Message
    • Using the machine position to set the tool offset:
    • Traversing the tool offsets table:
      • 3.5.2 Magazine Screen
        • FIGURE 3.5.2.1. The Tool Magazine Screen
  • 3.6 SETUP MENU
    • 3.6.1 Workshift Screen
      • FIGURE 3.6.1.1. The Setup Workshift Screen
    • Finding the center of a part:
      • 3.6.2 Four (4) Positions Screen
        • FIGURE 3.6.2.1. The 4 Positions Screen
      • 3.6.3 One (1) Position Screen
        • FIGURE 3.6.3.1. The 1 Position Screen
  • 3.7 UTILITIES MENU
    • 3.7.1 Login Screen
      • FIGURE 3.7.1.1. The Login Screen
      • FIGURE 3.7.1.2. The Change Password Dialog
    • Procedure to reset the Machinist password:
    • Enabling parameter writing:
      • 3.7.2 PC Settings Screen
        • FIGURE 3.7.2.1. The PC Settings Screen
        • Table 3.7.2.1: User Levels Required for PC Settings Functions
    • Accessibility
    • Used to customize software to work more easily for people with physical limitations.
    • Machinist
    • Console Window
    • Opens a DOS window where commands may be entered.
    • MTB
    • Date & Time
    • Allows the computer’s date, time and time zone settings.
    • Operator
    • Disk Administrator
    • The Disk Administrator can be used to manage the hard disk, such as partitioning new disks or fur...
    • MTB
    • Event Viewer
    • Event Viewer is a tool to troubleshoot various hardware and software problems or monitor server s...
    • Machinist
    • EZ S.M.A.R.T.
    • Self-monitoring analysis and reporting technology. Can be used to predict hard drive problems.
    • Operator
    • Keyboard
    • Used to change such keyboard settings as repeat rate and keyboard type.
    • Machinist
    • Modem
    • Can be used to configure and install modems.
    • Manager
    • Mouse
    • Used to set mouse parameters such as double click speed and cursor icons.
    • Machinist
    • Network
    • This is used to view and configure network protocols, services, and adapters.
    • Manager
    • Printers
    • A shortcut to the printer setup program, where accessible printers and their properties can be vi...
    • Machinist
    • Regional Settings
    • Changes regionally dependent items such as currency, date and time display.
    • Machinist
    • Touch Screen Cleaning
    • Used to switch to a screen that does not respond to touch, so that the screen may be cleaned.
    • Operator
    • Touch Screen
    • Calibration for the touch screen.
    • Operator
      • 3.7.3 Maintenance Screen
        • FIGURE 3.7.3.1. The Maintenance Screen
      • 3.7.4 Configuration Screen
        • FIGURE 3.7.4.1. Configuration Screen - NC Configuration
        • FIGURE 3.7.4.2. Configuration Screen - Drive Configuration
      • Setting the YENET station numbers:
        • 3.7.5 Backup and Restore Screen
          • FIGURE 3.7.5.1. The Backup and Restore Screen
          • FIGURE 3.7.5.2. The Backup/Restore Status Dialog
      • Backing up workshift data:
      • Restoring all tool data and workshifts:
        • 3.7.6 CPU Monitor Screen
          • FIGURE 3.7.6.1. The CPU Monitor Screen
        • 3.7.7 Setting Parameters Screen
          • FIGURE 3.7.7.1. The Setting Parameters Screen
          • FIGURE 3.7.7.2. The G-code Setting Parameters Screen
          • FIGURE 3.7.7.3. The Parameter Change Confirmation Dialog
        • 3.7.8 NC Parameters Screen
          • FIGURE 3.7.8.1. The NC Parameters Screen
        • 3.7.9 Machine Setup Screen
          • FIGURE 3.7.9.1. The Machine Setup Screen
        • 3.7.10 Pitch Error Screen
          • FIGURE 3.7.10.1. Configuration Data Tab of the Pitch Error Screen
          • FIGURE 3.7.10.2. Axis Data Tab of the Pitch Error Screen
        • 3.7.11 Solid Tap Screen
          • FIGURE 3.7.11.1. The Solid Tap Screen
        • 3.7.12 Torque Ripple Screen
          • FIGURE 3.7.12.1. The Torque Ripple Screen
        • 3.7.13 Parameter Search Screen
          • FIGURE 3.7.13.1. The Parameter Search Screen with Drop-down Menus
          • FIGURE 3.7.13.2. The Parameter Search Screen with Text Search
        • 3.7.14 High Speed Cutting Screen
          • FIGURE 3.7.14.1. The High Speed Cutting Screen
      • Saving and loading HSC parameters:
        • 3.7.15 User Install Screen
          • FIGURE 3.7.15.1. The User Install Screen Using Drop Down Menus
          • FIGURE 3.7.15.2. The User Install Screen Using Search
          • FIGURE 3.7.15.3. Install Dialog
        • 3.7.16 MTB Install Screen
          • FIGURE 3.7.16.1. The MTB Install Screen
        • 3.7.17 PLC Parameters Screen
          • FIGURE 3.7.17.1. The PLC Parameters Screen
        • 3.7.18 PLC Diagnosis Screen
          • FIGURE 3.7.18.1. The All Diagnosis Tab of the PLC Diagnosis Screen
      • Configuring and clearing the display selected tab:
      • Selecting multiple diagnosis parameters for display:
        • FIGURE 3.7.18.2. The Display Selected Tab of the PLC Diagnosis Screen
        • FIGURE 3.7.18.3. The Force I/O Dialog
      • Forcing multiple bits:
        • FIGURE 3.7.18.4. The Set Keep Memory Dialog
        • 3.7.19 Ladder Monitor Screen
          • FIGURE 3.7.19.1. The Ladder Monitor Screen
        • 3.7.20 Switch Label Screen
          • FIGURE 3.7.20.1. The CNC Tab of the Switch Label Screen
          • FIGURE 3.7.20.2. The Machine Tab of the Switch Label Screen
  • 3.8 ALARM MENU
    • 3.8.1 NC Alarm Screen
      • FIGURE 3.8.1.1. The NC Alarm Screen
    • Causing a macro alarm:
      • 3.8.2 PLC Alarm Screen
        • FIGURE 3.8.2.1. The PLC Alarm Screen
      • 3.8.3 Alarm History Screen
        • FIGURE 3.8.3.1. The Alarm History Screen
        • FIGURE 3.8.3.2. The Save Alarm History Dialog
  • 3.9 HELP MENU
    • 3.9.1 MMI Map Screen
      • FIGURE 3.9.1.1. The MMI Map Screen
    • 3.9.2 Manual Screen
      • FIGURE 3.9.2.1. The Help Manual Screen
    • 3.9.3 About Screen
      • FIGURE 3.9.3.1. The About Screen
  • 3.10 OFF LINE MODE
    • 3.10.1 The Offline Mode Interface
      • FIGURE 3.10.1.1. The Offline Mode Screen
      • FIGURE 3.10.1.2. The Initialize CMOS Data Screen
      • FIGURE 3.10.1.3. The Update MMI Software Screen
      • 4
    • Maintenance
      • 4.1 MAINTENANCE DATA 4-2
        • 4.1.1 Checking the Status of Problems 4-2
        • 4.1.2 Checking the NC Information 4-3
        • 4.1.3 Display of Alarm Information 4-3
        • 4.1.4 Cause of Alarm and Corrective Action 4-4
        • 4.1.5 Troubleshooting (1) 4-5
        • 4.1.6 Troubleshooting (2) 4-12
        • 4.1.7 Alarms Not Indicated by Alarm Numbers 4-16
        • 4.1.8 PCNC Alarms Not Indicated by Alarm Numbers 4-28
        • 4.1.9 Touch Screen Maintenance 4-28
        • 4.1.10 Mode of PCNC Operation 4-29
        • 4.1.11 Self-Diagnosis Function 4-30
        • 4.1.12 Hard Drive Mounting Replacement 4-32
  • 4.1 MAINTENANCE DATA
    • 4.1.1 Checking the Status of Problems
    • 4.1.2 Checking the NC Information
    • NC unit
    • YASNAC PCNC
    • Servo drive
    • SGDC-AJA
    • Servo motor
    • SGMG
    • Spindle drive
    • CIMR-M5N20155
    • Spindle motor
    • UAASKD-11HB11
      • 4.1.3 Display of Alarm Information
      • 4.1.4 Cause of Alarm and Corrective Action
        • Table 4.1.4.1: Alarm Numbers and Classification
      • 4.1.5 Troubleshooting (1)
        • Table 4.1.5.1: Countermeasures - Alarm N.: 1099 (High Temperature)
        • Table 4.1.5.2: Troubleshooting - Alarm Nos.: 2061 to 2068 (Reference Point Return Area Error)
        • Table 4.1.5.3: Troubleshooting – Alarm Nos.: 2071 to 2078, 2081 to 2088 (Reference Point Return P...
        • Table 4.1.5.4: Troubleshooting - Alarm No.: 3000 (Servo Power Not Ready)
        • Table 4.1.5.5: Troubleshooting - Alarm No.: 3001 (Control Not Ready)
        • Table 4.1.5.6: Troubleshooting - Alarm Nos.: 3061 to 3068 (Overload)
        • Table 4.1.5.7: Troubleshooting – Alarm Nos.: 3081 to 3088 (Broken PG Cable)
        • Table 4.1.5.8: Troubleshooting – Alarm No.: 3091 (Broken Spindle PG Cable)
        • Table 4.1.5.9: Troubleshooting - Alarm No.: 3351 to 3355 (Heat Sink Overheat)
      • 4.1.6 Troubleshooting (2)
      • 4.1.7 Alarms Not Indicated by Alarm Numbers
    • Maximum feedrate for handle operation
    • Parameter pm2860 (linear axis) Parameter pm2861 (rotary axis)
    • Acceleration/deceleration time constant
    • Parameters pm2561 to pm2565
    • Pulse multiplication ratio of “°100” is set (pm2003 D7 = 1)
    • Parameter pm2549
      • Table 4.1.7.1: Jog Feedrate
    • Set for parameter pm2400
    • Set for parameter pm2401
    • Set for parameter pm2402
    • Set for parameter pm2403
    • Set for parameter pm2404
    • Set for parameter pm2405
    • Set for parameter pm2406
    • Set for parameter pm2407
    • Set for parameter pm2408
    • Set for parameter pm2409
    • Set for parameter pm2410
    • Set for parameter pm2411
    • Set for parameter pm2412
    • Set for parameter pm2413
    • Set for parameter pm2414
    • Set for parameter pm2415
    • Set for parameter pm2416
    • Set for parameter pm2417
    • Set for parameter pm2418
    • Set for parameter pm2419
    • Set for parameter pm2420
    • Set for parameter pm2421
    • Set for parameter pm2402
    • Set for parameter pm2423
    • Set for parameter pm2424
    • Set for parameter pm2425
    • Set for parameter pm2426
    • Set for parameter pm2427
    • Set for parameter pm2428
    • Set for parameter pm2429
    • Set for parameter pm2430
    • Set for parameter pm2431
      • Table 4.1.7.2: Input Status and Rapid Traverse Rate
    • Set for pm2801
    • Set for pm2802
    • Set for pm2803
    • Set for pm2804
    • Set for pm2805
    • [Set for pm2801] ° 1/2
    • [Set for pm2802] ° 1/2
    • [Set for pm2803] ° 1/2
    • [Set for pm2804] ° 1/2
    • [Set for pm2805] ° 1/2
    • [Set for pm2801]
    • ° 1/4
    • [Set for pm2802]
    • ° 1/4
    • [Set for pm2803]
    • ° 1/4
    • [Set for pm2804]
    • ° 1/4
    • [Set for pm2805]
    • ° 1/4
      • Table 4.1.7.3: Input Status and Rapid Traverse Rate
      • FIGURE 4.1.7.1: Reference Point Return Control I/O Signals
      • Table 4.1.7.1: I/O Monitor and Feedrate Override
      • Table 4.1.7.2: Input of GRO and SOR andS4-digit Command Analog Voltage
    • Voltage corresponding to the spindle speed specified in the NC program.
    • Voltage corresponding to parameter pm 1412
    • Voltage corresponding to parameter pm 1413
    • 0V
      • FIGURE 4.1.7.2: Spindle Rotation
      • 4.1.8 PCNC Alarms Not Indicated By Alarm Numbers
      • 4.1.9 Touch Screen Maintenance
      • 4.1.10 Mode of Operation of PCNC
        • Table 4.1.10.1: Operation Mode Content
      • 4.1.11 Self - Diagnosis Function Specification
    • 1
    • LED PORT WRITE
    • 0, 1, 2, 4, E
    • JCP20 PCB
    • 2
    • YENET RAM CHECK
    • 0, 1, 2, 4, E
    • JCP20 PCB
    • 3
    • SYSTEM-SW READ
    • 0, 1, 2, 4, E
    • JCP20 PCB
    • 4
    • FLASH TOTAL CHECK
    • 0, 1, 2
    • JCP20 PCB
    • 5
    • JIF PORT READ
    • 0, 1, 2, 4, E
    • JCP20 PCB
    • 6
    • REV.READ
    • 0, 1, 2, 4, E
    • JCP20 PCB
    • 7
    • ISA-RAM CHECK
    • 0, 1, 2, 4, E
    • JCP20 PCB
    • 8
    • YENET INITIAL
    • 0, 1, 2, 4, E
    • JCP20 PCB
    • 9
    • CMOS CLEAR
    • 0, 1, 2, 4,
    • JCP20 PCB
    • 10
    • CMOS TOTAL CHECK
    • 0, 1, 2,
    • JCP20 PCB
    • 11
    • PARAMETER READ
    • 0, 1, 2, 4,
    • JCP20 PCB
    • 12
    • MOTION INITIAL
    • 0, 1, 2, 4,
    • JCP20 PCB, SERVO
    • 13
    • LADDER START
    • 0, 1, 2, 4
    • JCP20 PCB
    • 14
    • INTEX INITIAL
    • 0, 1, 2, 4, E
    • 15
    • TASK SETUP
    • 0, 1, 2, 4, E
    • 16
    • JTABLE SET
    • 0, 1, 2, 4, E
    • JCP20 PCB
    • pm2001 D0 = 1
    • Feedrate in the skip feed mode (G31) is the feedrate set for parameter pm 2440.
    • pm2001 D0 = 0
    • Feedrate in the skip feed mode (G31) is the feedrate specified with an F code.
      • FIGURE 4.1.11.1:
      • 4.1.12 Hard Drive Mounting Replacement
    • Appendix 3
    • Parameter Tables
      • 1st Axis A3-3
      • 2nd Axis A3-8
      • 3rd Axis A3-13
      • 4th Axis A3-18
      • 5th Axis A3-23
      • Absolute Encoder A3-28
      • Advanced Axis A3-31
      • Auxiliary Axis A3-36
      • Auxiliary Function A3-38
      • Backlash A3-39
      • Basic A3-40
      • Canned Cycle A3-43
      • Configuration A3-44
      • Contour Compensation A3-47
      • Data In/Out A3-48
      • Feed A3-49
      • F1 Digit A3-50
      • G Code A3-51
      • Handle A3-53
      • High Speed Cutting A3-54
      • I/O A3-55
      • Jog A3-60
      • Linear Scale A3-61
      • Machine Setup A3-64
      • Macro Program A3-101
      • Parameter Measurement A3-105
      • Motion A3-108
      • NC System A3-109
      • Operation A3-113
      • Pitch Error A3-116
      • Programming A3-119
      • Rapid A3-122
      • Reduced Vibration when Stopped A3-125
      • Reference Point Return A3-126
      • Roundness Irregularity A3-131
      • Screen A3-133
      • Servo A3-134
      • Servo Damping Control A3-156
      • Skip A3-158
      • Software Switch A3-161
      • Solid Tap A3-162
      • Spindle A3-165
      • Spindle Index A3-167
      • Stroke Limit A3-168
      • System A3-171
      • Tool Coordinate A3-172
      • Tool Life A3-173
      • Tool Magazine A3-174
      • Toolwork Coordinate A3-175
      • Tooling A3-176
      • Torque Limit A3-177
      • Variable In Position A3-179
      • Work Coordinate A3-180
        • INDEX
        • A
        • B
        • C
        • D
        • E
        • F
        • G
        • H
        • J
        • L
        • M
        • N
        • O
        • P
        • R
        • S
        • T
        • U
        • W