Section 5 − operation, 1. operational terms, 2. pulse welding terms – Miller Electric DS-64M Swingarc User Manual

Page 21

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OM-1588 Page 17

SECTION 5 − OPERATION

5-1. Operational Terms

See Menu Guide for detailed programming steps.

Note

The following is a list of terms and their definitions as they apply to this wire feeder:

General Terms:

Adaptive Pulse Welding

The wire feeder automatically regulates pulse frequency to maintain a constant arc length, regardless

of change in welding wire stickout.

Cold Wire Jog

When weld amperage is not present, wire feeds for about three seconds at set wire feed speed. Then

the welding power source contactor deenergizes and wire continues to feed at the wire jog speed.

Inductance

As inductance increases, arc on time increases, and the weld puddle becomes more fluid.

SharpArc

Arc cone width and arc characteristics adjustment in pulse welding. Increasing SharpArc value de-

creases the arc cone width.

Trim

Arc length adjustment in pulse welding. Increasing trim increases the actual arc length. Trim is re-

placed by volts in MIG programs.

Synergic

The operator programs pulse parameters for a specific wire feed speed. The wire feeder determines

the pulse parameters between these wire feed speed increments.

Side Panel Terms:

Process Mode

Is used to select the type of process to be used, including Pulse, Adaptive Pulse, or Mig.

Sequence Mode

Is used to select and program the weld sequences which include weld, crater, burnback, postflow,

preflow, run-in, and start.

Dual Schedule Mode

Is used to select a pair of programs that can be used together.

Card Mode

Is used to select use of the optional data card storage and retrieval capabilities.

Security Mode

Only functions with an optional data card. Allows using the lock feature for restricting range of pro-

gram parameter changing.

5-2. Pulse Welding Terms

1

Apk = Peak Amperage

Increasing Apk increases penetra-

tion.

Vpk = Peak Voltage

Arc voltage during peak current

phase of the pulse waveform. This

determines arc length during

adaptive pulse welding.
2

Abk = Background Amperage

Maintains arc between pulses.
3

PPS = Pulses Per Second

Increasing PPS increases travel

speed.
4

PWms = Pulse Width In

Milliseconds

Increasing PWms increases bead

width.

Time

Amps

3

1

2

4

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