11. installing and threading welding wire – Miller Electric and DS-74D16 User Manual

Page 19

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OM-1500-13 Page 15

4-11. Installing And Threading Welding Wire

Tools Needed:

3/16, 5/64 in

3/8, 15/16 in

Install wire spool. Ad-

just tension nut so

wire is taut when wire

feed stops.

Install wire guide.

Pressure

Indicator

Scale

Pressure

Adjust

Install drive rolls.

NONCONDUCTIVE

SURFACE

NONCONDUCTIVE

SURFACE

No Wire Slip

Wire Slips

Drive Rolls

End Of Liner

Gun Cable

Pressure

Adjust

.

Be sure that outlet cable has proper
size liner for the welding wire size.

When installing gun, position liner

extending from outlet wire guide as

close as possible to drive rolls with-

out touching.

Install gun. Lay gun cable out straight. Cut off

end of wire. Push wire through guides up to

drive rolls; continue to hold wire. Press Jog

button to feed wire out gun.

.

For soft wire or small diameter stainless
steel wire, reduce drive roll pressure on

the rear roll to half that of the front rolls.

.

To adjust drive roll pressure, hold nozzle
about 2 in (51 mm) from nonconductive

surface and press gun trigger to feed wire

against surface. Tighten knob so wire

does not slip. Do not overtighten. If con-

tact tip is completely blocked, wire should

slip at the feeder (see pressure adjust-

ment above). Cut wire off. Close cover.

803 186 / 152 648-A / 803 020 / 802 966 / Ref. 137 391-A / 802 954 / Ref. S-0627-A

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