Assembly – Kawasaki NINJA 74110 User Manual

Page 10

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• Slide a washer onto one of the front axles.

• Slide a round bushing, ring side first, onto the same front

axle.

• Slide a wheel (ribbed side first) onto the front axle.

• Slide a hubcap onto the front axle.

•Slide a hex bushing onto the front axle.

• Fit a cap nut on the end of the front axle.

• Fit the cupped end of the cap nut assemby tool over

the cap nut and tap the end of the cap nut assembly
tool with a hammer to secure the cap nut on the end of
the axle.

• Repeat this procedure to assemble the remaining wheel

to the other front axle.

7

Wheel

Round
Bushing

Washer

Hubcap

Hex Bushing

Cap Nut
Assembly
Tool

Cap Nut

10

Assembly

• Position the vehicle body upright.

• Fit and hold a rear wheel driver against the motor pins

on one end of the motor assembly.

• While holding the rear wheel driver in place, slide the

rear axle into the hole in the opposite side of the motor
assembly. Make sure the rear wheel driver on the rear
axle assembly fits onto the pins on the motor assembly.

• Take the rear wheel driver off the open end of the rear

axle.

• Slide a hex bushing, barrel side first, onto the rear axle.

Press all but the ring on the hex bushing into the wheel.

• Fit a cap nut on the end of the rear axle.

• Fit the cupped end of the cap nut assembly tool over the

cap nut and tap the end of the cap nut assembly tool
with a hammer to secure the cap nut on the end of the
rear axle.

5

6

Rear Axle Assembly

Washer

Rear
Wheel Driver

Hex
Bushing

Cap Nut

Cap Nut
Assembly Tool

Hubcap

Rear Axle

Motor Assembly Pins

• Slide a washer onto the rear axle.

• Slide the rear wheel driver onto the rear axle. Make

sure the rear wheel driver fits onto the pins on the
motor assembly.

• Slide a wheel onto the rear axle. Make sure the ribs on

the wheel fit into the grooves on the rear wheel driver.

• Slide a hubcap onto the rear axle.

Rear Wheel Driver

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