Assembly – Kawasaki NINJA 74110 User Manual

Page 13

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13

Assembly

Steering
Column

Handlebar

Neck

Rib

Groove

Sound
Box

Handlebar
Housing -
Bottom Half

• Slide the bottom half of the handlebar housing onto the

end of the steering column. Make sure the rim on the
bottom of the handlebar housing fits into the hole in the
vehicle body.

• Slide the handlebar, neck side down, onto the end of the

steering column. Make sure the handlebar arms fit into
the grooves in the handlebar housing and that the
soundbox fits over the rib.

16

Handlebar

Steering
Column

Handlebar
Housing -
Bottom Half

Cap Nut

Helpful Hint: You may want the help of another adult to
support the steering column near the steering linkage
while assembling the handlebar to the vehicle body.

• Push firmly on the handlebar to make sure that the

bottom half of the handlebar housing and the handlebar
are fully seated on the vehicle body.

• Slide a washer onto the steering column.

• Fit a cap nut on the end of the steering column.

• Tap the cap nut with a hammer to secure it on the end of

the steering column.

• Pull up on the handlebar to make sure the assembly

is secure.

Washer

17

• Fit the top half of the handlebar housing onto the bottom

half of the handlebar housing.

• Insert three #8 x

3

/

4

" screws through the holes in the top

half of the handlebar housing and tighten the screws with
a Phillips screwdriver. Do not over-tighten.

Handlebar
Housing -
Top Half

18

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