Patterson-Kelley TBIG-03 - Manual (Page 2)

Gemini™ Twin-Fuel Gas-Fired Boiler
TABLE OF CONTENTS
1.0 INTRODUCTION ......................................... 1
2.0 DESCRIPTION ............................................ 2
2.1 Principle of Operation.............................. 2
3.0 SAFETY ...................................................... 2
3.1 General ................................................... 2
3.2 Training ................................................... 2
3.3 Safety Features....................................... 3
3.4 Safety Labels .......................................... 3
3.5 Safety Precautions .................................. 3
3.5.1 Electrical Hazards ......................................3
3.5.2 Burn, Fire, and Explosion Hazards.............3
3.5.3 Crush Hazards ...........................................4
3.5.4 Chemical Hazards ......................................4
4.0 INSTALLATION .......................................... 5
4.1 General ................................................... 5
4.2 Gas Piping .............................................. 6
4.2.1 Gas Bleeds and Vents................................7
4.3 Pre-Start Check List ................................ 7
4.4 Pre-Start Safety Checks and Adjustments 7
4.4.1 Test of Ignition Safety System....................8
4.4.2 Test of Low Water Cutoff ...........................9
4.4.3 Test of High-Limit Control ..........................9
4.4.4 Test of Gas Pressure Switch .....................9
4.4.5 Gas Pressure Adjustment ........................10
4.4.6 Leak Testing of Valves.............................10
5.0 OPERATION............................................. 13
5.1 General.................................................. 13
5.1.1 Tests ........................................................13
5.1.2 Starting System ........................................13
5.2 Lighting and Shut-Down Procedures .... 13
5.2.1 Lighting Procedures .................................13
5.2.2 Normal Shut-Down Procedures ...............14
5.2.3 Emergency Shut-Down ............................14
5.3 Switchover to Propane Operation ......... 14
7.0 MAINTENANCE ........................................ 15
7.1 General................................................. 15
7.2 Sequence of Operation......................... 16
8.0 PARTS AND TECHNICAL SUPPORT ...... 17
8.1 Wiring Diagrams ................................... 17
8.1.1 Wiring Diagram (Lo-Hi-Lo) .......................18
8.1.2 Control Logic Diagram (Lo-Hi-Lo) ............19
8.1.3 Wiring Diagram (On-Off)..........................20
8.1.4 Control Logic Diagram (On-Off) ...............21
It is essential to read, understand, and follow the recommenda-
tions of this manual before installing, operating, or servicing this
equipment. Failure to do so could result in serious injury,
death, and/or property damage.
The information and instructions herein pertain only to equip-
ment supplied by Patterson-Kelley Company. Patterson-Kelley
is not responsible for equipment supplied by others, nor for any
adverse effects such equipment might have on equipment sup-
plied by Patterson-Kelley.