Panasonic MC-V5203 - Manual (Page 5)

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PARTS LIST
(NOZZLE HOUSING)… BLOCK
A
Ref. No. Part Name & Description Part No. Quantity Remarks
A - 1 Nozzle Housing ACØ1ACCAZUU3 1
A - 2 Window AC21HAFVZUØ3 1
A - 3 Plastic Shaft AMC25S-VØØ 1
A - 4 Furniture Guard AC1ØAAGZVØ7 1
A - 5 Light Cover AC24HAFVZUØ3 1
A - 6 Screw, Light Cover AXTN4+2ØBFY 2
A - 7 Frame AMC43A-2VØ 1
A - 8 Pedal Spring AC58AAFVZØØ 1
A - 9 Pedal Shaft AMC51A-V3Ø 1
A - 10 Screw, Pedal Assembly AXTN4+1ØBFY 2
A - 11 Screw, Pedal Assembly AXTN4+16BFY 1
A - 12 Pedal, Handle Release AMC47A-2VØU 1
A - 13 Belt AC28SJPZØØ 1
A - 14 Lower Plate Assembly AC91AATEZVØ7 1 (Includes A-15, A-16, A-17, A-22, A-23,
A-24, A-26, A-27, A-28, A-29)
A - 15 Lower Plate AC27AATEZVØ7 1
A - 16 Lower Plate Packing AC19AARKZVØØ 1
A - 17 Belt Cover AC43SAFVZØØ 1
A - 18 Screw, Slider Support AC68AZAZØØ 1
A - 19 Nozzle Hose AC34PAJDZVØ6 1
A - 20 Slider Support AC53KAFVZØØ 1
A - 21 Screw, Slider Support AXTN4+16BFY 2
A - 22 Latch, Lower Plate AMC68N-AVØK 2
A - 23 Stop Latch Spring AC7ØNYUZØØ 2
A - 24 Screw, Latch AMC68A-V3Ø 2
A - 25 Body, Lower Plate ACØ6AAJUZØØ 1
A - 26 Wheel AC9ØQNGZVØ6 2
A - 27 Roller Shaft AC16CNXZØØ 2
A - 28 Screw, Lower Plate AXTN4+16BFY 2
A - 29 Agitator Assembly AC92SATEZØØ 1 (Includes B-31 thru B-41)
PARTS LIST
(AGITATOR ASSEMBLY)... BLOCK
B
Ref. No. Part Name & Description Part No. Quantity Remarks
B-31 Brush, Strips (Set of 4) AC85RBFTØØØØ 1
B-32 Pulley, Agitator AC29SARGZØØ 1
B-33 Holder, Agitator AC41SJM1ØØ 1
B-34 Filter, Agitator AC44KJMZØØ 2
B-35 Cap, Left End AC97DJMZØØ 1
B-36 Cap, Right End AC96DJMZØØ 1
B-37 Shaft, Agitator AC57RATEZØØ 1
B-38 E-Clip AMC-XUC4FY 1
B-39 Holder, Brush AC84RJMZØØ 1
B-40 Pin, Spring AMC-XPL16A8WFR 1
B-41 Spacer AC74SATEZØØ 1
Removal
1. Remove the dust cover by grasping the top near the ON/OFF switch and pulling
sharply out toward you.
2. Remove the lower plate, agitator assembly, belt, the plastic shaft, and the nozzle
housing as instructed in the respective removal sections.
3. Turn the vacuum over to the front side and remove the four (4) screws from the motor case
and then remove the motor case, (Fig. 17).
4. Disconnect the motor leads and ground wire and remove the motor.
5. Remove the plastic motor cover by carefully prying out the tabs which secure it to the
motor, (Fig. 18). Snap the motor cover onto the new motor.
6. Remove the motor support rubber (rear), noise suppressor, and the motor support rubber
(front). Place these items on the new motor. See the C Block for a view of these.
Installation
1. Connect all wires according to the SCHEMATIC DIAGRAM.
2. Place the motor into the dust compartment with brushes aligned to the front edge of the
dust compartment. The motor support (rear) must also align with the tabs in the same direction.
3. Route all wires according to the WIRE MANAGEMENT DRAWING.
4. Replace the motor case and the four (4) screws.
5. Turn the vacuum back over and replace the plastic shaft, nozzle housing, belt,
agitator assembly, and lower plate according to the respective installation instructions.
Screws
Motor Case
MOTOR REPLACEMENT
(Fig. 17)
(Fig. 18)
CARBON BRUSH REPLACEMENT
Removal and Installation
1. After removing the motor and plastic motor cover, see MOTOR
REPLACEMENT, make sure that you have properly identified it. Note
specifically that this motor is made in the U.S.A. as identified by the label on
the side of the motor, or Made in U.S.A. stamped on the bottom.
2. Remove the amp terminals located on each brush end, (Fig. 19).
Replace the brush assembly which should include the brush holder.
Reinstall the amp terminals onto the new brush assembly. Complete brush
change on one side before starting on the other side.
NOTE: Do not drop screws into the motor.
3. There are two (2) brushes located on the motor as identified in (Fig. 19).
A phillips head screwdriver will be required to remove the four (4) screws that
hold the brush holders onto the motor.
See (Fig. 19) for screw location.
NOTE: When inserting the brush assembly, be sure that the
TAB on the bottom of the brush holder is positioned in the trough as
shown in (Fig. 20).
4. Check and clean commutator.
5. Replace the brush holder bracket with two (2) Phillips screws on each
side of the motor.
6. As a final check to assure proper installation of brushes,
measure across the brushes for the approximate dimension as shown in
(Fig. 20).
7. Place the plastic motor cover back on the unit and re-install the motor back into the unit by following the installation instructions in
the MOTOR REPLACEMENT.
Made in U.S.A.
Carbon Brushes
Amp
Terminal
Label
Green Ground Wire
(Some Models)
Brush
Screws
Trough
Brush Holder
Tab Location
115-120 mm
4.5 - 4.7"
Brush to Brush
Dimension is Approximate
(Fig. 19)
(Fig. 20)