Powermatic 60HH - Manual (Page 3)

3
Table of Contents
Warranty and Service .............................................................................................................................. 2
Table of Contents .................................................................................................................................... 3
Warning................................................................................................................................................... 4
Introduction ............................................................................................................................................. 6
Specifications .......................................................................................................................................... 6
Features and Terminology - 60C and 60HH Jointers................................................................................ 7
Unpacking ............................................................................................................................................... 8
Assembly ................................................................................................................................................ 9
Assembling Jointer to Stand................................................................................................................. 9
Cutterhead Guard ................................................................................................................................ 9
Aligning Pulleys.................................................................................................................................. 10
Installing Drive Belt ............................................................................................................................ 10
Installing Belt Guard and Door............................................................................................................ 11
Installing Switch Arm.......................................................................................................................... 11
Installing Dust Chute.......................................................................................................................... 11
Installing Fence Handwheel ............................................................................................................... 12
Knife Gauge Assembly (model 60C only) ........................................................................................... 12
Storing the Push Blocks ..................................................................................................................... 12
Electrical Connections ........................................................................................................................... 12
Extension Cords................................................................................................................................. 14
Adjustments .......................................................................................................................................... 14
Installing and Adjusting Knives (Straight Cutterhead only) .................................................................. 14
Replacing and Rotating Knife Inserts (Helical Cutterhead Only).......................................................... 16
Leveling Tables.................................................................................................................................. 17
Adjusting Depth of Cut ....................................................................................................................... 18
Infeed Table Travel Limiter................................................................................................................. 18
Setting Outfeed Table ........................................................................................................................ 18
Spring Cutting.................................................................................................................................... 19
Fence Movement ............................................................................................................................... 19
Fence Stops....................................................................................................................................... 20
Operating Controls ................................................................................................................................ 21
Basic Jointer Operation ......................................................................................................................... 22
Jointing Short or Thin Work................................................................................................................ 22
Direction of Grain............................................................................................................................... 22
Hand Placement ................................................................................................................................ 22
Surfacing ........................................................................................................................................... 22
Jointing Warped Surfaces .................................................................................................................. 23
Edge Jointing ..................................................................................................................................... 23
Beveling............................................................................................................................................. 23
Skewing (Shear Cutting) .................................................................................................................... 24
Taper Cuts......................................................................................................................................... 24
Rabbeting .......................................................................................................................................... 25
Maintenance.......................................................................................................................................... 25
Sharpening Knives (model 60C only) ................................................................................................. 26
Cutterhead Maintenance .................................................................................................................... 26
Table Removal................................................................................................................................... 27
Troubleshooting – Mechanical and Electrical Problems.......................................................................... 28
Troubleshooting – Operating Problems.................................................................................................. 30
Replacement Parts ................................................................................................................................ 31
Parts List: Base Assembly (60C and 60HH) ....................................................................................... 31
Base Assembly (60C and 60HH)........................................................................................................ 33
Parts List: Fence Assembly (60C and 60HH)...................................................................................... 34
Fence Assembly (60C and 60HH) ...................................................................................................... 35
Parts List: Straight Cutterhead Assembly (60C only)........................................................................... 36
Parts List: Helical Cutterhead Assembly (60HH only).......................................................................... 37
Parts List: Stand Assembly (60C and 60HH) ...................................................................................... 38
Electrical Connections – Single Phase, 230 Volt .................................................................................... 40
Electrical Connections – 3 Phase, 230 Volt............................................................................................ 41
Electrical Connections – 3 Phase, 460 Volt............................................................................................ 42