RIDGID R2400 - Manual (Page 14)

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speed and is taking very small bites to produce tiny, cleanly-
severed chips. If the trimmer is forced to move forward too
fast, the speed of the cutter becomes slower than normal in
relation to its forward movement. As a result, the cutter must
take bigger bites as it revolves. Bigger bites mean bigger
chips and a rougher finish. Bigger chips also require more
power, which could result in overloading the motor.
Under extreme force-feeding conditions, the relative speed
of the cutter can become so slow—and the bites it has to
take so large—that chips will be partially knocked off rather
than fully cut off. This will result in splintering and gouging
of the workpiece. PROPER RATE OF FEED
Professional trimming and edge shaping depend upon care-
ful set-up and selecting the proper rate of feed.
The proper rate of feed is dependent upon:
n
the hardness and moisture content of the workpiece
n the depth of cut
n the cutting diameter of the cutter.
When cutting shallow grooves in soft woods such as pine, a
faster rate of feed can be used. When making cuts in hard-
woods such as oak, a slower rate of feed will be required.
Several factors will help you select the proper rate of feed.
n
Choose a rate that does not slow down the trimmer
motor.
n �Choose the rate at which the cutter advances firmly and
surely to produce a continuous spiral of uniform chips or
a smooth trim edge on laminate.
n Listen to the sound of the trimmer motor. A high-pitched
sound means you are feeding too slowly. A strained,
lower-pitched sound signals force-feeding.
n �Check the progress of each cut. Too-slow feeding can
cause the trimmer to take off in a wrong direction from
the intended line of cut. Force-feeding increases the strain
of holding the tool and results in loss of speed.
n Notice the chips being produced as you cut. If the trim-
mer is fed too slowly, it will scorch or burn the wood. If
the trimmer is fed too fast, it will take large chips out of
the wood and leave gouge marks.
Always test a cut on a scrap piece of the workpiece wood
or laminate before you begin. Always grasp and hold the
trimmer firmly with both hands when trimming.
If you are making a small-diameter, shallow groove in soft, dry
wood, the proper feed rate may be determined by the speed
at which you can travel the trimmer along the guide line. If
the cutter is a large one, the cut is deep or the workpiece
is hard to cut, the proper feed may be a very slow one. A
cross-grain cut may require a slower pace than an identical
with-grain cut in the same workpiece.
There is no fixed rule. Proper rate of feed is learned through
practice and use.
FORCE FEEDING
See Figure 9.
The laminate trimmer is an extremely high-speed tool
(20,000-30,000/min.), and will make clean, smooth cuts if
allowed to run freely without the overload of a forced feed.
Three things that cause force feeding are cutter size, depth
of cut, and workpiece characteristics. The larger the cutter
or the deeper the cut, the more slowly the trimmer should
be moved forward. If the wood is very hard, knotty, gummy
or damp, the operation must be slowed still more.
Clean, smooth laminate trimming and edge shaping can be
done only when the cutter is revolving at a relatively high
TOO SLOW
TOO FAST
Fig. 9
TOO SLOW FEEDING
See Figure 9.
When the trimmer is advanced into the work too slowly, the
revolving cutter does not dig into new wood fast enough to
take a bite; instead, it scrapes away sawdust-like particles.
Scraping produces heat, which can glaze, burn, or mar the
cut, and can overheat the cutter. Dull cutters can also con-
tribute to scraping and burning.
It is more difficult to control a trimmer when the cutter is
scraping instead of cutting. With practically no load on the
motor, the cutter will be revolving near top RPM, and will have
a greater than normal tendency to bounce off the sides of
the cut, especially if the wood has a pronounced grain with
hard and soft areas. The cut that results may have rippled
sides instead of straight.
OPERATION