Raypak 2600401 User Manual

Page 27

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27

Operation

On call for heat, the ignition system, consisting of an
electronic spark module, gas pilot system is energized.
Providing pilot is proven blower will start running, the
main gas valve will open and the heater will operate.
When the operating control is satisfied the heater will
shut down.

Start-up Procedures (S8610B)

1.

Turn on power to the heater with gas supply off.

2.

Check ignition module as follows:
a. Set the thermostat or controller to call for heat.
b. Watch for continuous spark at the pilot burner.
c. Check the ignition spark operation. Time must

be within the lockout timing period (15 or 90
seconds).

d. Turn control down to end call for heat and wait

60 seconds on lockout models before begin-
ning step 3.

3.

Turn on gas supply.

4.

Set controller to call for heat.

5.

System should start as follows:
a. Spark will turn on and pilot gas valve will open

and the blower will begin running.

b.

Heater will operate until call for heat is satis-
fied.

Burner Adjustment

This burner assembly does not require any adjust-
ments.

Visual Inspection

Flame can be observed through the slot opening
above the plenum. Flame color is blue and evenly
spread on the top surface of the burner. At least every
three months a visual inspection should be made of
the burners. In case flame lifting is observed on the
burner, check gas pressure on manifold and static
pressure in plenum. Gas pressure in manifold should
be 3.9 in. WC and static pressure in plenum should be
greater than 0.5 in. WC.

Electrical

Be sure that electrical service to the heater has over-
load fuse or circuit breaker protection, wire size and
connections that comply with all applicable codes.

High/Low Gas Pressure Switch

Pressure switch senses high/low pressure and auto-
matically shuts down burner if abnormal pressure
exists.

Burner Drawer Removal

1. Shut off main electrical power switch to heater.
2. Shut off gas upstream of heater.
3. Remove front door.
4. Disconnect gas line from gas valve.
5. Remove (2) screws that mount burner tray to unit,

and (4) screws that secure gas valve to jacket.

6. Disconnect wires that terminate at gas valve.
7. Unscrew (4) screws that secure the control box.
8. Disconnect pilot wire from the ignition module.
9. Disconnect wire harness from the combustion

blower.

Fig. 30: Gas Pressure Switch

Fig. 31: Low NOx Burner Tray Assembly

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