Maintenance and care, Unitherm governor replacement – Raypak RAYTHERM P-926 User Manual

Page 30

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4. Take garden hose and wash heat exchanger, mak-

ing sure soot is removed from between fins. (Avoid

excessive water against refractory).

5. Reassemble; when heater is fired, some steam will

form from wet refractory. This is normal.

Unitherm Governor

Replacement

1. Shut off water, gas and electricity, close valves,

relieve pressure.

2. Drain heat exchanger.

3. Remove Unitherm Governor.

To test operation of Unitherm Governor, place in hot

water (110°F or higher) and watch for movement

against spring. If no movement, replace.

NOTE: In extreme cases it may be necessary to

remove the heat exchanger completely for cleaning.

The simplest method is steam cleaning at a local car

wash. DO NOT WIRE BRUSH!

CAUTION: Soot is combustible, so exercise

extreme care.

INLET/OUTLET HEADER

OUTLET

INLET

GASKET

UNITHERM GOVERNOR
WITH POWER ELEMENT

Fig. 38: Unitherm Governor—Models 926–1223

MAINTENANCE AND

CARE

To be followed one month after initial start-up and then

quarterly.

1. Inspect top of heater and draft-hood for soot, and

open fuel gas passageways.

2. Clean main burners and pilot burner of dust and

lint.

3. Inspect and operate all controls and gas valve.

4. Make visual check of burner and pilot flame.

Flame pattern on main burner and pilot is indicat-

ed on page 26. Yellow flame means restriction of

air openings. Lifting or blowing flame indicates

high gas pressure. Low flame means low gas

pressure.

5. Clean room air intake openings to ensure ade-

quate flow of combustion and ventilation air.

6. Remove header opposite inlet pipes when clean-

ing and inspect internal tubes for scale deposits. If

scale does not form within first quarterly inspec-

tion, then inspect annually thereafter.

7. Keep heater air clear and free from combustible

materials and other flammable and corrosive

vapors and liquids.

8. Keep moving parts lubricated.

9. Manual operation of pressure/temperature relief

valve at least once a year.

CAUTION: Soot may be combustible. Wet com-

pletely when cleaning.

CAUTION: Combustion air must not be

contaminated by corrosive chemical fumes which

can damage the heater and void the warranty.

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