Checking and adjusting the traction linkage, Adjusting the service brakes, Changing the transmission fluid – Toro 5400-D User Manual

Page 44

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44

Checking and Adjusting the

Traction Linkage

Due to normal wear in the control linkage and hydrostatic

transmission, an increased amount of force may be required

to return the transmissions to neutral. Periodically check

the machine.

1. Park machine on a level surface, lower cutting units to

the floor and shut engine off.

2. Connect brake pedals together with locking pin, push

both pedals down and pull parking brake latch out.

3. Loosen outer hex nut securing eye bolt to spring anchor

plate (Fig. 65).

1

2

3

4

5

Figure 65

1. Spring anchor plate
2. Eye bolt
3. Inner locknut
4. Outer locknut

5. Shorten distance to

decrease time required to

stop machine.

4. Rotate clockwise until distance between inside of eye

bolt loop and inside of spring anchor plate is shortened

1/8 in., as shown in Figure 65. Tighten hex nut.

5. Operate the machine and check stopping distance.

Repeat procedure if required.

Note: Shortening the distance between inside of eye bolt

loop and inside of spring anchor plate increases the pedal

force on the traction pedal. Therefore, do not over adjust.

Adjusting the Service Brakes

Adjust the service brakes when there is more than 1 inch of

“free travel” of the brake pedal, or when the brakes do not

work effectively. Free travel is the distance the brake pedal

moves before braking resistance is felt.

1. Disengage locking pin from brake pedals so both pedals

work independently of each other.

2. To reduce free travel of brake pedals, tighten the brakes

by loosening the front nut on threaded end of brake

cable (Fig. 66). Then tighten rear nut to move cable

backward until brake pedals have 1/2 to 1 inch of free

travel. Tighten front nuts after brakes are adjusted

correctly.

1

Figure 66

1. Brake cables

Changing the Transmission

Fluid

Change the transmission fluid after every 800 hours of

operation, in normal conditions.

1. Position machine on a level surface, lower the cutting

units, stop the engine, engage the parking brakes, and

remove key from ignition switch.

2. Clean area around suction line on bottom of

transmission (Fig. 67). Place drain pan under line.

3. Remove line from transmission allowing fluid to drain

into drain pan.

4. Install suction line to transmission.

5. Fill with oil; refer to Checking the Transmission Fluid,

page 21.

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