Replacing the transmission filter, Changing the rear axle lubricant, Adjusting rear wheel toe-in – Toro 5400-D User Manual

Page 45

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6. Before starting the engine after changing transmission

fluid, disconnect the run (ETR) solenoid on the engine,

and crank the engine several times for 15 seconds. This

allows the charge pump to fill the transmission with

fluid before the engine is started.

1

2

Figure 67

1. Transmission suction line

2. Transmission oil filter

Replacing the Transmission

Filter

Change the transmission filter after the first 10 hours of

operation and every 800 hours thereafter.

Only the Toro replacement filter (Part No.75-1330) can be

used in the hydraulic system.

Important

Use of any other filter may void the

warranty on some components.

1. Position machine on a level surface, lower the cutting

units, stop the engine, engage the parking brakes, and

remove key from ignition switch.

2. Clean area around filter mounting area (Fig. 67). Place

drain pan under filter and remove filter.

3. Lubricate new filter gasket with hydraulic oil.

4. Ensure that the filter mounting area is clean. Screw

filter on until gasket contacts mounting plate. Then

tighten filter 1/2 turn.

5. Start engine and let run for about two minutes to purge

air from the system. Stop the engine and check for

leaks. Check fluid level and replenish if necessary.

Changing the Rear Axle

Lubricant

Note: This procedure is for model 03544 only.

After every 800 hours of operation the oil in the rear axle

must be changed.

1. Position machine on a level surface.

2. Clean area around the drain plugs (Fig. 68).

3. Remove plug allowing oil to drain into drain pans.

4. After oil is drained, apply thread locking compound on

drain plug threads and reinstall in axle.

5. Fill axle with lubricant; refer to Checking the Rear Axle

Lubricant, page 22.

1

1

Figure 68

1. Drain plugs

Adjusting Rear Wheel Toe-In

The rear wheels should have 0 to 1/8 in. toe-in when they

are pointed straight ahead. To check toe-in, measure the

center-to-center distance, at axle height, in front and rear of

steering tires. If toe-in is not within specifications, an

adjustment is required. After every 800 operating hours or

annually, check rear wheel toe-in.

Models 03540 and 03543

1. Rotate the steering wheel so the rear wheels are straight

ahead.

2. Loosen the jam nuts on both tie rods (Fig. 69). Adjust

both tie rods equally until center-to-center distance at

front of rear wheels is 0–1/8 in. (0–3 mm) less than at

the rear of the wheels.

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