True food service equipment, inc, Maintenance, care & cleaning – True Manufacturing Company GDIM-26 User Manual

Page 14

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True Food Service Equipment, Inc.

IF THE COMPRESSOR WILL NOT RUN

1. If there is no voltage at the compressor

terminals, follow the wiring diagram

and check back from compressor to the

power supply to find where the circuit is

interrupted.

2. If power is available at the compressor

terminals, and the compressor does not

run, check the voltage at the compressor

terminals while attempting to start the

compressor.

If voltage at the compressor terminals is

below 90% of the nameplate voltage, it

is possible the motor may not develop

sufficient torque to start. Check to

determine if wire sizes are adequate,

electrical connections are loose, the

circuit is overloaded, or if the power

supply is inadequate.

3. On single phase compressors,

a defective capacitor or relay may

prevent the compressor starting. If the

compressor attempts to start but is

unable to do so, or if there is a humming

sound, check the relay to see if the relay

contacts are damaged or fused. The relay

points should be closed during the initial

starting cycle, but should open as the

compressor comes up to speed.

Remove the wires from the starting

relay and capacitors. Use a high voltage

ohmmeter to check for continuity

throughout the relay coil. Replace

the relay if there is not continuity.

Use an ohmmeter to check across the

relay contacts. Potential relay contacts

are normally closed when the relay is

not energized, current relay contacts

are normally open. If either gives an

incorrect reading, replace the relay.

Any capacitor found to be bulging,

leaking, or damaged should be replaced.

Make sure capacitors are discharged

before checking. Check for continuity

between each capacitor terminal and the

case. Continuity indicates a short, and

the capacitor should be replaced.

Substitute a “known to be good” start

capacitor if available. If compressor then

starts and runs properly, replace the

original start capacitor.

If a capacitor tester is not available, an

ohmmeter may be used to check run

and start capacitors for shorts or open

circuits. Use an ohmmeter set to its

highest resistance scale, and connect

prods to capacitor terminals.

a) With a good capacitor, the

indicator should first move zero, and

then gradually increase to infinity.

b) If there is no movement of the

ohmmeter indicator, an open circuit is

indicated.

c) If the ohmmeter indicator moves

to zero, and remains there or on a low

resistance reading, a short circuit is

indicated. Defective capacitors should be

replaced.

4. If the correct voltage is available

at the compressor terminals, and no

current is drawn, remove all wires from

the terminals and check for continuity

through the motor windings. On single

phase motor compressors, check for

continuity from terminals C to R, and

C to S. On compressors with line break

inherent protectors, an open overload

protector can cause a lack of continuity.

If the compressor is warm, wait one hour

for the compressor to cool and recheck.

If continuity cannot be established

through all motor windings, the

compressor should be replaced.

Check the motor for ground by means of

a continuity check between the common

terminal and the compressor shell. If

there is a ground, replace the compressor.

5. If the compressor has an external

protector, check for continuity through

the protector or protectors. All external

inherent protectors on compressors can
be replaced in the field.

IF THE MOTOR COMPRESSOR STARTS

BUT TRIPS REPEATEDLY ON THE

OVERLOAD PROTECTOR

1. Check the compressor suction and

discharge pressures while the compressor

is operating. Be sure the pressures are

within the limitations of the compressor.

If pressures are excessive it may be

necessary to clean the condenser, purge

air from the system, replace crankcase

pressure regulating valve.

An excessively low suction pressure may

indicate a loss of charge.

On units with no service gauge parts

where pressures can be checked, check

condenser to be sure it is clean and fan

is running. Excessive temperatures on

suction and discharge line may also

indicate abnormal operating conditions.

2. Check the line voltage at the motor

terminals while the compressor is

operating. The voltage should be within

10% of the nameplate voltage rating. If

outside those limits, the voltage supply

must be brought within the proper

range, or a motor compressor with

different electrical characteristics must be

used.

3. Check the amperage drawn while the

compressor is operating. Under normal

operating conditions, the amperage

drawn will seldom exceed 110% of the

nameplate amperage. High amperage

can be caused by low damage, defective

running capacitors, or a defective starting
relay.

Continued on next page

MAINTENANCE, CARE & CLEANING

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