C&H Technology VSK.105.. Series - Manual (Page 10)

Document Number: 95043 For technical questions, contact: [email protected] www.vishay.com
Revision: 17-Dec-08 1
V I S H A Y H I G H P O W E R P R O D U C T S
Modules Application Note
Mounting Instructions for
ADD-A-PAK Generation VII
APPLICATION NOTE
Generation VII ADD-A-PAK (AAP) power modules combine
the excellent thermal performance enabled by a direct
bonded copper (Al
2
O
3
) substrate, superior mechanical
ruggedness, and an environmentally friendly manufacturing
process that eliminates the use of hard molds, thus reducing
direct stresses on the leads. To prevent axial pull-out, the
electrical terminals are co-molded to the module housing.
The VSK series of AAP modules uses glass passivated and
Schottky power diodes and thyristors in circuit configurations
including common anode, common cathode, half-bridge, and
single switch. The semiconductors are internally connected
through wire-bonding and electrically isolated from the
bottom baseplate, allowing the use of a common heatsink
and enabling a more compact overall assembly.
INTRODUCTION
Major AAP Generation VII module features
• High blocking voltage up to 1600 V
• Industrial standard package style, fully compatible with
TO-240AA
• High isolation capability up to V
RMS
= 3500 V
• High surge capability with I
FSM
up to 3000 A
• No toxic material: Completely lead (Pb)-free, RoHS and UL
compliant
• Elimination of copper base plate reduces weight to 75 g
• Elimination of process steps requiring usage of chemicals
and related waste treatment promotes a cleaner and more
environmentally friendly manufacturing process
These features allow AAP Generation VII modules to fit into
existing standardized assembly processes. Important factors
in the assembly process include
• Heatsink design
• PCB, busbar, and cable design
• Power leads size/area
• Distance from adjacent heat-generating parts
The implications of these items and the requirements for
assembly of AAP Generation VII modules are discussed
over the following pages.
SPECIFYING THE HEATSINK
The heat generated by the module has to be dissipated with
a heatsink. Typically natural or forced air cooling is used.
To optimize the device performance, the contact surface of
the heatsink must be flat, with a recommended flatness of
≤ 0.03 mm (≤ 1.18 mils) and a levelling depth of less than
0.02 mm (
≤ 0.79 mils), according to DIN/ISO 1302. A milled
or machined surface is generally satisfactory if prepared with
tools in good working condition. The heatsink mounting
surface must be clean, with no dirt, corrosion, or surface
oxide. It is very important to keep the mounting surface free
from particles exceeding 0.05 mm (2 mils) in thickness,
provided a thermal compound is used.
MOUNTING OPERATIONS
The AAP Generation VII modules are designed with an
exposed DBC Al
2
O
3
substrate.
This is used to optimize the thermal behavior of the module.
To reduce the risk of damage during mounting, the ceramic
has been given additional mechanical ruggedness in the
form of two separate 15.8 mm by 21.1 mm (0.62" by 0.83")
pieces of DBC substrate, which can be seen in the photo
below.
Before mounting, inspect the module to insure that the
contact surface of the bottom substrate is clean and free of
any lumps or bulges that could damage the device or impede
heat transfer across its surface.