Turbosmart BOOST CONTROLLERS – ELECTRONIC - e-Boost1 (2002-05) – Complete User Manual - Manual (Page 2)

e-Boost-40/60 Instructions
Page 2
PART NUMBER
FG-EBOOST-
40/60
1. BEFORE YOU START - IMPORTANT TIPS
- Turbosmart recommends that your e-Boost is fitted by an appropriately qualified technician.
- Consult your local tuning specialist before setting your boost pressure, setting boost beyond your engines capability can result in severe
engine damage or failure!
- Turbosmart recommends that the engines Air/Fuel ratio is checked once the desired boost pressure is set, any increase in boost pressure
can cause the engine to run lean resulting in severe engine damage or failure!
- Turbosmart recommends that the e-Boost is not used in conjunction with any type of “Draw Through” Fuel System.
- Turbosmart recommends that boost pressure is set using a Dynamometer and not on public roads.
- The e-Boost cannot compensate for a drop in boost pressure at high RPM due to the turbocharger operating beyond its maximum
efficiency range i.e. incorrect turbocharger sizing or excessive exhaust backpressure
- The e-Boost cannot compensate for increases in boost pressure at high RPM due to inadequate wastegate flow capacity, the turbo system
must maintain a steady base boost curve.
- The e-Boost cannot be used with external wastegates that are in a poor, worn or non-serviceable condition.
- A Turbosmart Fuel Cut Defender may need to be used in conjunction with your e-Boost, Please check out our website at
www.turbosmart.com.au or your nearest Authorised Turbosmart Dealer for more information on Fuel Cut Defenders.
2. INSTALLATION
2a. Packing list
e-Boost-40 e-Boost-60 Description Use
1 1 e-Boost
1 1 e-Boost solenoid Use in conjunction with e-Boost
2 2 M3 Screws Secure e-Boost solenoid
2 2 M3 Nylock nuts Secure e-Boost solenoid
1 1 Wiring loom Connect e-Boost to vehicle
1 1 Earth eyelet Connect to chassis
100 mm 100mm Heat shrink Shield solder joints
2000 mm 2000mm Figure eight wire Connect wiring loom to e-Boost solenoid
1 1 5 Amp fuse Connect to 12 Volts – see wiring
10 10 Cable ties Secure wiring
1 1 Panel mounting bracket Secure e-Boost to panel
2 2 M4 nuts Secure panel mount bracket
2 2 M4 spring washers Use with M4 nuts
1500 mm 1500 mm 4mm OD Polyurethane hose Connected to back of e-Boost
1 1 Push in 4mm hose joiner Joins 4mm polyurethane hose (if cut)
1000 mm - 3mm ID Silicon hose Join polyurethane hose to intake manifold
- 2500 mm ¼ inch ID Silicon hose Join polyurethane hose to intake manifold
And connect solenoid
1 1 Connecting barb Connect silicon hose to Polyurethane hose
1 - 3mm Tee Piece Join 3mm ID Silicon hose to intake manifold
- 1 ¼ inch Tee Piece Join ¼ inch ID Silicon hose to intake manifold
2 - Small spring hose clamps Use on 3mm ID Silicon hose
750 mm - 5mm ID Silicon hose Connect solenoid
4 - Large spring hose clamps Use on 5mm ID Silicon hose
- 10 Screw type hose clamps Use on ¼ inch ID Silicon hose
2 2 5-3mm hose reducer Reduce 5mm hose to 3mm hose
2 2 5-6.35mm hose reducer Reduce 6.35mm or ¼ inch hose to 5mm hose