Buyers 1801005 - Manual (Page 8)

Quality since 1946 Quality since 1946

1 3004980 1 Middle Section
2 3004908 1 Side Bracket
3 3004909 1 Side Bracket
4 FCS038016125 8 Screw, HHC-3/8-16 x 1.25 Gr 5 Zn
5 FWF038081006 16 Washer, Flat 3/8 SAE Zn
6 FNE038016044 8 Nut, Nylock 3/8-16 x 7/16 Zn
7 3004906 2 3/8" Spacer
8 3004907 4 Bolt Plate, 1/4"
9 3001384 4 Screw, Hex Cap 1/2-13 x 2" Gr 5 Zn
10 FWF050106010 4 Washer, Flat 1/2" SAE Zn
11 FNE050013053 4 Nut, Nylock 1/2-13 Zn
12 3005078 2 Plug, 7/16" Dia. Poly
ITEM PART NO. QTY. DESCRIPTION
Bill of Materials
Tools Required
•1/2" drill bit
•3/4" socket
•3/4" wrench
•9/16" socket
•9/16" wrench
•Two clamps
•Torque wrench
1. Assemble middle section with side brackets
as shown in picture. Leave screws finger-tight.
NOTE: Be sure to use four holes to bolt side
brackets to middle section.
2. Clamp hitch receiver with 3/8" thick spacer
between the receiver and the frame at the rear.
Align ends of brackets with end of frame as
shown. Align holes in 3/8" spacers with slots
in brackets.
3. Using holes in brackets as a guide, drill 1/2"
diameter holes into frame at locations shown.
4. Insert 1/2" screws with 1/4" plates through
frame and into brackets. Install flat washers and
lock nuts on 1/2" screws.
5. Tighten nuts in the following order: First
torque the 3/8" nuts to 40 ft-lb. Then torque 1/2"
nuts to 70 ft-lb.
6. Install plastic plugs into 3/8" holes in middle
section.
Ford Full Size Pickup, 1973-1996 & 1997 F-250/F-350 Super-Duty