Bill of materials – Buyers 1801005 User Manual

Page 9

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Quality since 1946

Quality since 1946



Tools Required
•1/2" drill bit
•3/4" socket
•3/4" wrench
•9/16" socket
•9/16" wrench
•Torque wrench

1. Align side brackets with rear edge of frame.

Attach brackets to frame as shown with 1/2"
screws and 1/4" plates down through rear holes in
frame. Install flat washers and lock nuts on these
screws. Leave nuts loose at this time.

2. Install middle section as shown with side

brackets on the outside of it. Bolt through holes
shown using 3/8" screws, washers and lock nuts.
NOTE: Be sure to use four holes to bolt side
brackets to middle section.
Tighten enough for
brackets to make full contact with middle section.

Ford F-250/350 Super-Duty, 1997-2006

3. With 1/2" drill, drill two front holes. Install 1/2"

screws, 1/4" plates, washers and lock nuts. Leave
nuts loose at this time.

4. Tighten nuts in the following order: First

torque 3/8" nuts to 40 ft-lb. Then torque 1/2" nuts
to 70 ft-lb.

5. Install plastic plugs into 3/8" holes in

middle section.

1 3004980

1

Middle Section

2 3004908

1

Side Bracket

3 3004909

1

Side Bracket

4 FCS038016125

8

Screw, HHC-3/8-16 x 1.25 Gr 5 Zn

5 FWF038081006 16

Washer, Flat 3/8 SAE Zn

6 FNE038016044

8

Nut, Nylock 3/8-16 x 7/16 Zn

7 3004907

4

Bolt Plate, 1/4"

8 3001384

4

Screw, Hex Cap 1/2-13 x 2" Gr 5 Zn

9 FWF050106010

4

Washer, Flat 1/2" SAE Zn

10 FNE050013053

4

Nut, Nylock 1/2-13 Zn

11 3005078

2

Plug, 7/16" dia. Poly

ITEM PART NO.

QTY.

DESCRIPTION

Bill of Materials

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