40a analog megadlynx, Non-isolated dc-dc power modules, Data sheet – GE Industrial Solutions 40A Analog MegaDLynx User Manual

Page 13: Thermal considerations

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GE

Data Sheet

40A Analog MegaDLynx

TM

: Non-Isolated DC-DC Power Modules

4.5Vdc –14.4Vdc input; 0.6Vdc to 2.0Vdc output; 40A Output Current

April 24, 2013

©2012 General Electric Company. All rights reserved.

Page 13

Power Good

The module provides a Power Good (PGOOD) signal that is
implemented with an open-drain output to indicate that the
output voltage is within the regulation limits of the power
module. The PGOOD signal will be de-asserted to a low state
if any condition such as over-temperature, overcurrent or
loss of regulation occurs that would result in the output
voltage going outside the specified thresholds.
The default value of PGOOD ON thresholds are set at ±8% of
the nominal Vset value, and PGOOD OFF thresholds are set
at ±10% of the nominal Vset. For example, if the nominal
voltage (Vset) is set at 1.0V, then the PGOOD ON thresholds
will be active anytime the output voltage is between 0.92V
and 1.08V, and PGOOD OFF thresholds are active at 0.90V
and 1.10V respectively.
The PGOOD terminal can be connected through a pull-up
resistor (suggested value 100K

) to a source of 5VDC or

lower.

Dual Layout

Identical dimensions and pin layout of Analog and Digital
MegaDLynx modules permit migration from one to the other
without needing to change the layout. In both cases the trim
resistor is connected between trim and signal ground.

Tunable Loop

TM

The module has a feature that optimizes transient response
of the module called Tunable Loop

TM

.


External capacitors are usually added to the output of the
module for two reasons: to reduce output ripple and noise
and to reduce output voltage deviations from the steady-
state value in the presence of dynamic load current
changes. Adding external capacitance however affects the
voltage control loop of the module, typically causing the
loop to slow down with sluggish response. Larger values of
external capacitance could also cause the module to
become unstable.

The Tunable Loop

TM

allows the user to externally adjust the

voltage control loop to match the filter network connected
to the output of the module. The Tunable Loop

TM

is

implemented by connecting a series R-C between the VS+
and TRIM pins of the module, as shown in Fig. 28. This R-C
allows the user to externally adjust the voltage loop
feedback compensation of the module.

Figure. 28. Circuit diagram showing connection of R

TUME

and C

TUNE

to tune the control loop of the module.

Recommended values of R

TUNE

and C

TUNE

for different output

capacitor combinations are given in Table 2. Table 2 shows

the recommended values of R

TUNE

and C

TUNE

for different

values of ceramic output capacitors up to 1000uF that
might be needed for an application to meet output ripple
and noise requirements. Selecting R

TUNE

and C

TUNE

according

to Table 2 will ensure stable operation of the module.
In applications with tight output voltage limits in the
presence of dynamic current loading, additional output
capacitance will be required. Table 3 lists recommended
values of R

TUNE

and C

TUNE

in order to meet 2% output

voltage deviation limits for some common output voltages
in the presence of a 20A to 40A step change (50% of full
load), with an input voltage of 12V.

Please contact your GE technical representative to obtain
more details of this feature as well as for guidelines on how
to select the right value of external R-C to tune the module
for best transient performance and stable operation for
other output capacitance values.

Table 2. General recommended values of of R

TUNE

and

C

TUNE

for Vin=12V and various external ceramic capacitor

combination

C

O

6x

47µF

8x

47µF

10x

47µF

12x

47µF

20x

47µF

R

TUNE

330Ω

330Ω

330Ω

330Ω

200Ω

C

TUNE

330pF

820pF

1200pF

1500pF

3300pF


Table 3. Recommended values of R

TUNE

and C

TUNE

to obtain

transient deviation of 2% of Vout for a 20A step load with
Vin=12V.

V

O

1.8V

1.2V

0.6V

C

O

4x47uF +

6x330µF

polymer

4x47uF +

11x330µF

polymer

4x47uF +

12x680µF

polymer

R

TUNE

220 Ω

200 Ω

180 Ω

C

TUNE

5600pF

12nF

47nF

∆V

34mV

22mV

12mV


Note: The capacitors used in the Tunable Loop tables are
47 μF/3 mΩ ESR ceramic, 330 μF/12 mΩ ESR polymer
capacitor and 680μF/12 mΩ polymer capacitor.

Thermal Considerations

Power modules operate in a variety of thermal
environments; however, sufficient cooling should always be
provided to help ensure reliable operation.

Considerations include ambient temperature, airflow,
module power dissipation, and the need for increased
reliability. A reduction in the operating temperature of the
module will result in an increase in reliability. The thermal
data presented here is based on physical measurements
taken in a wind tunnel. The test set-up is shown in Figure
29. The preferred airflow direction for the module is in
Figure 30.

VS+

MODULE

SIG_GND

TR IM

VOUT

RTune

CTune

RTrim

CO

GN D

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