American Expedition Vehicles Brute Frame - Manual (Page 3)

Page 3 of 20
A. PREPARATION OF THE JEEP FRAME
OVERVIEW
Preparation of the Jeep frame is a simple task that most builders can perform easily. Preparing
the frame to be stretched consists of:
• Removing the fuel system. (Fuel and evaporative emission lines and fuel tank)
• Removing the brake line along the frame.
• Cleaning the frame assembly in the areas to be modified.
• Mounting the cutting jig to the frame and cutting the frame in half.
INSTRUCTIONS
1. Remove the fuel tank assembly. Use the quick disconnect fittings properly.
2. Cut the exhaust. Normally this is done behind the muffler.
3. At this point many builders find it helpful to remove the tub from the frame. You can leave
the fenders, grill and hood in place simply by unbolting them. The wiring harness can be
unplugged in the left-hand foot well from the instrument panel. Pull the harness through the
large grommet in the firewall. Undo any other connected items and remove the body mounts
so that you may remove the tub and windshield frame. You may remove the doors at this
point to make it lighter. The emergency brake lines can be disconnected at the bracket
located under the tub. If you don’t have the proper tool, one can be made using a 1/2” 12
point closed end wrench with a 1/8” slot cut in it so that you can slip it over the cable.