J&M HHS-42B - Manual (Page 12)

Pg. 12
SET-UP INSTRUCTIONS (continued)
D. Exit the Main Wiring Harness and corresponding brakes and light wires at the grommets located on
each side of the main frame tubing adjacent to the rear axles.
E. Connect the Side Light Wire to each of the side marker lights located along the Header Transport
Main Frame and on the outside of the rear fenders using one In-Line Connector. (Note: The two
amber/red lights should be mounted on the outside face of each fender with the red light positioned
toward the rear.) Secure the Side Light Mounting Bracket to the transport using two 1/4” x 1” bolts
and 1/4” lock nuts. Snap the corresponding side light into the mounting bracket.
F. Exit the Main Brake Harness at the grommets on the Main Frame Base Unit adjacent to the rear
axle. Connect one end of the Main Brake Harness into the first wheel electric brake unit. Connect
the Brake Harness Extension into the second end of the Main Brake Harness. Connect the other
end of the Brake Harness Extension into the second wheel electric brake unit.
G. Exit the Long Light Harness Extension at the grommet adjacent to the rear of the Main Frame Base
Unit.
H. Attach the Extension Bracket the end of the Upper Bar using two Angle Iron Supports and four 1/2”
x 7” bolts with 1/2” lock nuts. Secure the Light Mounting Bar to the end of the Extension Bracket
using two 1/2” x 1 1/4” Grade 5 Flange Bolts and Lock Nuts. Attach the Left and Right Rear Red
Lights and the Rear Light Panel to the Light Mounting Bar using 1/4” x 1” Bolts and 1/4” Lock Nuts.
I.
Connect the Rear Light Harness and extend the three wire connector ends toward the
corresponding left and right rear lights and the brown and white wire toward the center light panel.
Connect the ends to the corresponding lights and secure the white ground wire the transport main
frame using one self tapping screw.
J. Place the Wire Shields across the Rear Light Harness that runs along the upper bar and connect to
the upper bar using self-tapping screws as necessary.
K. Secure all cords and harnesses to the transport using the black plastic ties and wire clips as
necessary.
L. Secure the Wiring Harness Storage Bracket to the front of the gooseneck fender using two 1/4” x 1”
bolts and 1/4” lock nuts.
M. Secure the Break Away Kit and bracket to the front, right side of the main frame. Secure the Break
Away Switch to the top of the gooseneck and run the black and blue wires through the adjacent
grommet and extend to the rear of the gooseneck.
1. Using a self tapping screw, attach the white wire from the Break Away Kit and the white
wire from the Main Wiring Harness to the main frame.
2. Connect the blue wire from the break away kit to the blue wire on the break away switch.
3. Connect the black wire on the break away kit to the black wire on the main wiring harness.
4. Connect the black wire on the break away switch to the light blue wire on the main wiring
harness.