Hydra-Flex Aqua-Lab + Tsunami Operating Manual User Manual

Page 9

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© Hydra-Flex Inc 2011

- 9 -

Inlet Restriction

Check all in-line filters and inlet plumbing for restrictions. Check
valves and backflow preventers

Inadequate water supply

Check pressure on inlet side of pump to be sure positive
pressure is maintained

Undersized piping

Replace with larger piping

Leak on the Inlet side

Make sure connections are tight

Worn or defective pump parts

Replace worn parts or entire pump, Clean parts if required

Blown fuse or circuit breaker

Replaced fuses or close circuit breaker

Defective Motor Starter
contactor

Replaced motor starter contactor

Incorrect Motor Voltage

Voltage must be within 10% of motor rated voltage

Defective motor

Replace motor

Pump components damaged

Replace worn part or entire pump

Not Primed

Reprime pump

Pump not secured firmly

Secure properly

Restricted Inlet

Clean or correct restriction

Water regulator fluttering

Try to adjust regulator down and then back up or replace
regulator

Cavitation (Sounds like marbles
in pump)

Increase inlet size

Worn mechanical seal

Replace shaft seal

Worn o-ring seals

Replace

Injector is not
drawing chemical -
Passes Vacuum
Pressure check
test

Clogged chemical feed

Check chemical hose, foot valve, metering tip and hose barb
for debris or clogs

Too much back pressure on
injector

Perform back pressure check test outlined in Section IV if this
manual. If the result is higher than 66 psi then, use larger
tubing, or use a smaller flow injector

Clogged injector check valve

Blow compressed air through the chemical hose barb on the
injector to remove debris

Clogged injector nozzle

Remove injector and blow out any debris with compressed air

Defective Injector

If Vacuum check fails but Back Pressure is less than 66 psi,
replace the injector

Pump won't start or
run at full speed

Pump Operates, but
delivers little or no
water

Injector is not
drawing chemical -
Fails Vacuum
Pressure check
test

Pump Leaks

Excessive Noise from
Pump

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