Pumptec PRESSURE WASHER User Manual
Page 8
8
Version 110112
Pumptec Operating Instructions and Parts Manual
PRESSURE WASHER
LUBriCAtiON
Apply 1.5 oz of suppliers black grease to the corners and center
of plunger slot at the time of service.
StorINg
For extended storing, or between use in cold climates, drain all
pumped liquids from pump and flush with antifreeze solution to
prevent freezing and damage to the pump. DO nOT RUn
PUMP WITH FROZEn lIQUID.
Note:
Each system’s maintenance cycle will be unique. If
system performance decreases, check immediately. If no wear at
500 hours, check again at 1000 hours and each 500 hours until
wear is observed. Valves typically require changing every seal
change. Duty cycle, temperature, quality of pumped liquid and
inlet feed conditions all effect the life of a pump’s wear parts and
service cycle.
Note:
Remember to service the regulator/uploader at each
seal servicing and check all system accessories and connections
before resuming operation.
PrEVENtiVE mAiNtENANCE CHECkLiSt
Check
daily weekly 50
Hrs.
500
Hrs.
1500
Hrs.
3000
Hrs.
Clean Filters
X
Water leaks
X
Descale Pump
X
X
Cam & Bearing
X
X
Seal Change
X
X
Valve Change
X
X
trOUBLESHOOtiNg CHArt
SymPtOm
POSSiBLE CAUSE(S)
correctIve ActIoN
no water flow
1. Tank is empty or water is not turned on
1. Fill tank or turn on water supply
2. Filter clogged
2. Clean filter
3. Pump valves clogged or damaged
3. Examine valves and clean or replace
4. Pump has lost prime
4. Follow priming procedure
Low pressure
1. Worn nozzle
1. Replace nozzle with new one of same
size
2. leak in high pressure hose or connections
2. Check hose and connections
3. Filter clogged
3. Clean filter and unloader
4. Pump valves clogged or damaged
4. Examine valves and clean or replace
Pump pulsates when spraying
1. Filter clogged
1. Clean filter
2. Pump valves clogged or damaged
2. Examine valves and clean or replace
Motor does not operate
1. Blown fuse or circuit breaker
1. Replace circuit breaker or fuse. Check circuit
for wire damage or component damage
leaks seen under pump
1. Worn pump seals
1. Replace with new plunger and seals
2. Abrasives in solution have damaged pump
seals
2. Mix chemical thoroughly and improve filter
Regulator leaks fluid from cap
1. Pressure is set too low
1. Set pressure higher to keep internals from
moving too much
2. Replace seal
For Repair Parts, call 763-433-0303
Please provide following information:
-Model number
-Serial number (if any)
-Part description and number as shown in parts list