Wiring diagram, Ln-25 – Lincoln Electric IM677 RED-D-ARC LN-25 User Manual

Page 29

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WIRING DIAGRAM

LN-25

F-1

F-1

1

2

J6

J7

*

*

530
500

1

2

3

4

5

6

530A

512

606

607

530

500

HI

LO

523

522

667

500

530

621

607

606

512

530A

VM

ARC

VOLTMETER

+

667

621

632

633

631

10K

R1

WIRE SPEED

CONTROL RHEOSTAT

N.B.

CONTACTOR

P C BOARD

OPTIONAL

TIMER

PLUG

S2

S3

S1

TO WORK CLIP

BLACK

POS

667

621

67

N.B.

NEG

A

B

C

D

E

622A

500A

J5

TRIGGER

CONNECTOR

7

*

J3

3

2

1

4

1

4

5

2

621

621

500A

667

622A

608

*

*

J2

J1

N.D.

3

6

1

4

10

8

11

2

9

509

632

523

522

633

523

524

631

BLACK

BLUE

RED

524

523

509

VV

CV

N.B.

WHITE

539

BLACK

541

BLACK

RED

BLUE

HALL

EFFECT

SWITCH

GUN CABLE

N.F.

N.G.

N.D.,N.E.

N.A.

N.F.

N.B.

WIRE FEED

MODE SWITCH

POLARITY

SWITCH

WIRE SPEED DIAL

RANGE SWITCH

624

11

1

9

3

2

8

6

5

7

4

13

14

12

10

J9

*

667

621

*

4

12

3

1

2

BLACK

WHITE

J13

15

9

16

13

12

10

14

8

11

1

6

5

3

2

4

13

539

14

541

7

12

5

BLACK
WHITE

OPTIONAL REMOTE

KIT PLUG

CONTROL

P.C. BOARD

LEGEND

S1 POLARITY SWITCH

S2 WIRE SPEED DIAL RANGE SWITCH

S3 WIRE FEED MODE SWITCH

S4 COLD INCH SWITCH

622A

621

500A

530A

530

624

606

622

607

512

4

3

2

1

500

*

J8

*

J13

1

2

3

4

5

6

7

8

9

10

11

12

75

76

77

R3

ARC VOLTS

TO CONTROL BOARD

TO TIMER P.C. BOARD

34

33

4

21

2-20-98A

L10925

WIRING DIAGRAM - LN-25 FOR CODE 10731

702

622A

621

500A

530A

530

624

606

622

607

512

4

3

700

2

701

1

500

*

J8

*

J13

1

2

3

4

5

6

7

8

9

10

11

12

A

B

C

D

E

F

75

76

77

75

76

77

R3

ARC VOLTS

TO CONTROL BOARD

REMOTE

P.C. BOARD

TO

POLARITY

SWITCH

4

33

34

21

75

76

77

667

621

A

B

C

D

E

F

G

H

I

667

621

REMOTE

P.C. BOARD

N.E.

N.F.

CONTACTOR CAN BE INSTALLED IN UNITS WITH A G1757-3 (OR HIGHER

PART NO.) CONTROL PC BOARD.

WHEN A CONTACTOR IS NOT USED, THE '67' LEAD TO THE POLARITY

SWITCH COMES FROM THE CONDUCTOR BLOCK AND THE INPUT CABLE

CONNECTS DIRECTLY TO THE CONDUCTOR BLOCK.

N.H.

TOGGLE SWITCH USED ON EARLIER UNITS.

N.G.

JUMPER PLUG MUST BE INSTALLED UNLESS OPTIONAL TIMER IS USED.

N.A.

N.B.

WHEN A CONTACTOR IS NOT USED THE JUMPER PLUG MUST BE

INSTALLED UNLESS OPTIONAL REMOTE KIT IS BEING USED.

CONNECTIONS AS VIEWED FROM BACK OF RHEOSTAT AND SWITCHES.

N.D.

ITEM FACTORY INSTALLED ON SOME MODELS AND OPTIONAL EQUIPMENT

ON SOME MODELS.

NOTES

UB

R

OPTIONAL PULSE POWER ADAPTOR KIT

OPTIONAL REMOTE OUTPUT CONTROL

TO TIMER P.C. BOARD

500

555

512

*

J4

*

606

500

512

607

530A

530

J10

TIMER P.C.

BOARD

TO REMOTE

OR CONTACTOR

P.C. BOARD

1

2

3

4

5

6

GAS

SOLENOID

VALVE

N.D.

PURGE

608

67

CONTACTOR

CONTACTOR

COIL

N.F.

N.D.,N.E.

INPUT

CABLE

N.F.

CONNECTOR CAVITY NUMBER

*

500A

607

622A

512

530A

667

624

500A

530

606

621

622A

7

500

15

9

16

13

12

10

14

8

11

1

6

5

3

2

4

*

J6

1

2

3

4

5

6

N.G.

530

530A

607

512

500

606

*

J6

1

2

3

4

5

6

N.G.

530

530A

607

512

500

606

700 701

702

500

607

622

512

530A

624

500A

530

606

621

622A

622A

621

500A

530A

530

624

606

622

607

512

8

7

6

5

500

*

J8

*

J12

1

2

3

4

5

6

7

8

9

10

11

12

A

B

C

D

E

F

41

42

2

75

76

77

R3

ARC VOLTS

TO CONTROL BOARD

REMOTE

P.C. BOARD

TO TIMER P.C. BOARD

*

J6

1

2

3

4

5

6

N.G.

530

530A

607

512

500

606

4

3

2

1

2

41

42

4

G

H

4

75

76

77

OPTIONAL 42 VOLT REMOTE OUTPUT CONTROL

75

76

77

OPTIONAL REMOTE VOLTAGE CONTROL

75

76

77

R3

ARC VOLTS

A

B

C

D

E

F

OPTIONAL TIMER KIT

SOLENOID P.C.

BOARD PLUG

OPTIONAL

CONTACTOR

P.C. BOARD PLUG

PUSHBUTTON

S5

N.L.

N.L.

N.L.

N.J. PROVIDES AN ESD PATHWAY FROM EXPOSED METAL SURFACES TO THE WORK.

N.K. PRESENT ON EUROPEAN MODELS ONLY.

N.L. CONNECTS TO THE BUSHING OF THE COMPONENT.

ESD SNUBBER

N.J.,N.K

S5 PURGE PUSHBUTTON

S5

S2

S1

S1

691

690

530

500

S4

COLD INCH

PUSHBUTTON

SWITCH

N.B., N.D.,

N.H.

3

6

690

691

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diag

ram for a particular code is pasted inside the

machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. Give

the equipment code number.

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