Allied Air Enterprises 506271-01 User Manual

Page 12

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Page 12 of 14

506271-01

Issue 0921

Burners
To clean the burners, first remove them from the furnace as
explained in Burner Instructions on page 9. Vacuum and/or
brush as required.

Vent Outlet
Visually inspect vent outlet periodically to make sure that there
is no buildup of soot or dirt. If necessary, clean to maintain
adequate opening to discharge flue products.

Heat Exchanger
With proper combustion adjustment, the heat exchanger of a
gas-fired furnace will seldom need cleaning. Sooting of a gas
appliance is highly irregular and once cleaned, the cause of
the sooting must be determined. If the heat exchanger should
become sooted, it can be cleaned as follows:

1.

Remove the burner assembly as outlined in Burner
Instructions on page 9.

2.

Remove the combustion blower.

3.

At the bottom of the heating section, remove the screws
holding the flue collector box. Carefully remove the flue
collector box without ripping the adjacent insulation.

4.

Using a wire brush on a flexible wand, brush out the
inside of each heat exchanger from the burner inlet and
flue outlet ends.

5.

Brush out the inside of the flue collector box.

6.

Run the wire brush down the heat exchanger tubes from
the flue collector end.

7.

If soot buildup is excessive, remove the vent motor and
clean the wheel and housing. Run the wire brush down
the flue extension at the outlet of the vent housing.

8.

After brushing is complete, blow all brushed areas with
air. Vacuum as needed.

9.

Replace parts in the reverse order they were removed
in Steps 1 through 3.

10. When replacing the flue collector box, be careful so as

not to tear the adjoining insulation.

11. Assure that all joints on the vent side of the combustion

system are air tight. Apply a high temperature (+500°F)
sealing compound where needed.

CONTROL SYSTEM DIAGNOSTICS

Fault Codes

Table 4

LED Status

Flashing Rate

Fault
Description

Slow Flash

Fast Flash

2 Flash

3 Flash

4 Flash

5 Flash

Steady

One flash
per second

Normal operaton:
No call for heat

Two flashes
per second

Normal operation:
Call for heat

Two flashes
in second with
1-second pause

Internal failure:
Micro-controller
failure; self-check

Five flashes in
2.5 seconds with
1-second pause

Flame sensed
and gas valve
not energized

Four flashes in
2 seconds with
1-second pause

High limit or
rollout switch
open

Three flashes in
1.5 seconds with
1-second pause

Pressure switch
senses incorrect
pressure or auxiliary
limit is open, or gas
valve coil is open.

System lockout:
Failed to detect
or sustain flame

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