Tuff Country 16090 - GM 2011 Silverado 3500HD 6 box kit User Manual

Page 17

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64. Working on the driver side, secure the front CV axle to
the hub assembly using the OE hardware. Make sure to use
loctite and torque to 177 ft. lbs.

65. Working on the passenger side, install the new knuckle
to the lower control arm and secure using the stock hard-
ware. Make sure to use loctite and torque to 45 ft lbs. Install
the upper control arm to the previously installed knuckle and
secure using the stock hardware. Make sure to use loctite
and torque to 37 ft lbs.

66. Working on the passenger side, install the CV axle back
to the front differential using the OE hardware. Make sure to
use loctite and torque to 65 ft. lbs. Special note: It is high-
ly recommended not to use air tools when performing
this step.

67. Working on the passenger side, secure the front CV axle
to the hub assembly using the OE hardware. Make sure to
use loctite and torque to 177 ft. lbs.

68. Working on the driver side, install the ABS sensor to the
hub assembly using the OE hardware. Make sure to use loc-
tite and torque to 115 inch lbs. Repeat procedure on the
passenger side.

69. Working on the driver side, install the brake rotor and

retaining bolt. Make sure to use loctite and torque to 106
inch lbs.
Repeat procedure on the passenger side.

70. Working on the driver side, install the brake caliper to the
newly installed knuckle using the OE hardware. Make sure to
use loctite and torque to 129 ft lbs. Repeat procedure on the
passenger side.

71. Working on the driver side, carefully install the hub bear-
ing cap. Repeat procedure on the passenger side.

72. Locate the new brake line jumpers. Working on the driv-
er side, remove the brake line clip and save. Remove the
hard line from the soft line and add the new brake line
jumpers. Re-install the OE clip. Special note: Brake fluid
will leak out of the lines and it is recommended to place
a rag under
the working
area to catch
the fluid. Also,
the brake lines
will need to be
bled once the
i n s t a l l a t i o n
has been com-
pleted.
Repeat
procedure on
the passenger
side.

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