Tuff Country 16090 - GM 2011 Silverado 3500HD 6 box kit User Manual

Page 23

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performed properly and check again.

96. There are still a couple of steps that need to be complet-
ed on the front end but these steps will not be completed
until the rear end installation is completed and the weight of
the vehicle is on the ground. These steps include the tight-
ening of the new hardware that connects the stock lower
control arms to the newly installed front and rear cross mem-
ber and bleeding the brakes.

Rear end installation:

96. To begin installation, block the front tires of the vehicle so
that the vehicle is stable and can’t roll forward. Safely lift the
rear of the vehicle and support the frame with a pair of jack
stands. Place a jack stand on both the driver and passenger
side. Next, remove the wheels and tires from both sides.

97. Working on the driver side, remove the shock from the
upper and lower mounting points and save the hardware for
later re-installation. The shock may be discarded. Special
note: New longer rear shocks are needed, if you have
not already ordered shocks, please contact Tuff Country
or your local Tuff Country dealer and order the proper
shocks. Tuff Country recommends using a 30” fully
extended nitrogen gas shock.
Repeat procedure on the
passenger side.

98. Place a pair of hydraulic floor jacks under the rear differ-
ential and carefully raise up on both hydraulic floor jacks at
the same time until they come into contact with the rear dif-
ferential.

99. Working on the driver side, remove the emergency brake
cable from the (2) OE mounting points and save the hard-
ware.

100. Locate the (2) new emergency brake cable relocation
brackets. Locate (2) 5/16” x 1” bolts, (4) 1/4” USS flat wash-

94. Re-install the tires and wheels and carefully lower the
vehicle to the ground.

95. Check and double check to make sure that all steps were

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