Tuff Country 24975 - Ford 08-14 F250/F350 5 box kit User Manual

Page 11

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45. working on the driver side, install the new block between

the bottom of the leaf spring pack and the axle perch. Install

new u-bolts and hardware.

Special note: at this time you

should only hand tighten the u-bolt nuts, we will go back

and torque them once the passenger side is done.

Repeat steps 42-45 on the passenger side.

46. Now go back and tighten all the new u-bolt hardware.

Torque to

135 ft lbs. Special note: Re-attach the ABS line

clips to the new u-bolts.

47. Locate the new rear shocks.

Special note: New lon-

ger rear shocks are needed, if you have not already

ordered shocks, please contact Tuff Country or your

local Tuff Country dealer and order the proper shocks.

Tuff Country recommends using a 33” fully extended

nitrogen gas shock. Locate the proper sleeves that are

packaged with the new shock and install them into the upper

and lower eyelet of the new shocks.

Special note: Make

sure to use a lithium or moly base grease prior to insert-

ing the new lower shock bushings and sleeves into the

new lower shock eyelet. This will increase the life of the

bushing as well as prevent squeaking.

48. Install new rear shocks using the OE hardware. Torque

bolts to

80 ft lbs.

49. Re-install the emergency brake cable bracket to the driv-

er side frame rail using the OE hardware that was removed

in step #39

Rear Installation Complete!

50. Re-install the tires and wheels and lower the vehicle

back onto the ground so it is no longer supported by jack

stands.

51. Go back to the front of the vehicle and adjust the sway

bar so that the endlinks are as close to straight up and down

as you can, once there, torque the swaybar mounting bolts

to

42 ft lbs.

52. Re-attach the front track bar to the newly installed drop

bracket using the OE hardware.

Special note: The best

method we have found to get the track bar lined up with

the bracket holes is to have someone in the vehicle turn-

ing the steering wheel slightly, this will cause the vehi-

cle to shift side to side until it lines up and allows the

bolt to be inserted. Torque track bar bolt to 350 ft lbs.

If the vehicle you are working on is equipped with a

2-piece rear drive shaft, please install the carrier bearing

relocation bracket using the next steps.

53. Working on the rear drive shaft, support the drive shaft

with a tall hydraulic jack.

54. Remove (2) OE bolts that are holding the carrier bearing

to the crossmember and discard hardware.

55. Carefully lower the jack approximately 1” down and

install the new carrier bearing bearing spacer. Secure using

the new 7/16” x 2 1/2” bolts and hardware from 24975NB

hardware bag.

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