Tuff Country 43001 - Jeep Wrangler 3 kitt User Manual

Page 5

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16. Working on the driver side, carefully remove the ABS line
clip from the bottom of the frame rail. Repeat procedure on
the passenger side.

17. Working on the driver side, remove the OE bump stop
and discard. Repeat procedure on the passenger side.

18. Locate the new rear bump stops. Working on the driver
side, install the new rear bump stop into the stock location.
Repeat procedure on the passenger side. Special note:
using some lithium base grease will help make installa-
tion easier.

19. Working on the driver side, remove the track bar from the
track bar location and save the hardware.

20. Carefully lower down on both hydraulic floor jacks at the
same time allowing enough room to remove the rear coil
springs. Working on the driver side, remove the coil spring
from the stock location and discard. Also, remove the upper
coil spring isolator and discard. Repeat procedure on the
passenger side.

21. Locate the new rear coil spring isolator. Working on the
driver side, install the new isolator into the stock upper loca-
tion. Repeat procedure on the passenger side.

22. Locate the new rear coil springs. Working on the driver

side, install the new rear coil springs into the stock location
and raise up on the hydraulic floor jack until the coil spring
seats properly into the OE location. Repeat procedure on the
passenger side.

23. Locate (2) 3/8” x 1” bolts, (2) 3/8” lock washers, (2) 3/8”
flange nuts from hardware bag 43000NB. Also, locate (2)
rear spring retaining washers & (1) 43000-04 nut bracket
from hardware bag 43000NB1 Working on the driver side,
attach the new rear coil spring retaining washer on the bot-
tom inside of the new coil and secure using the new 3/8” x 1”
bolt and hardware and nut bracket. Make sure to use loctite
and torque to 18 ft lbs. Repeat procedure on the passenger
side.

24. Locate the new track bar relocation bracket. Locate (1)
S10065 sleeve from hardware bag 43000NB1. Also, locate
(1) 9/16” x 3 1/2” bolt, (2) 1/2” USS flat washers and (1) 9/16”
unitorque nut from hardware bag 43000NB. Install the new
track bar bracket into the OE location and secure using the
new hardware into the OE location. Do not tighten at this
point.

25. Locate (2) 3/8” x 1” bolts, (2) 5/16” USS flat washers and
(2) 3/8” flange nuts. Make sure that the newly installed track
bar bracket is sitting square in the vehicle and using the new
track bar bracket as a guide, carefully drill (2) 3/8” holes into
the driver side OE shock bracket. Secure the newly installed
track bracket to the shock bracket using the new hardware.
Make sure to use loctite and torque to 18 ft lbs.

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